IP Library Granted Patent US 10,358,905
Granted Patent B2
US 10,358,905 · App. 14/153,174 · Granted Jul 23, 2019

Ultrasonic logging methods and apparatus for measuring cement and casing properties using acoustic echoes

Inventors: Lucio N. Tello (Houston, TX); Edwin K. Roberts (Benbrook, TX); Thomas J. Blankinship (Fort Worth, TX)
Assignee: Weatherford Technology Holdings, LLC
E21B47/00E21B47/0005G01V1/50
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Quick Facts
Patent No.
US 10,358,905
App. No.
14/153,174
Granted
Jul 23, 2019
Kind
B2
Abstract

A method and apparatus for measuring parameters of a borehole using an acoustic logging system. By transmitting a high frequency acoustic signal essentially perpendicular to the major axis of a borehole casing using a transducer, the high frequency acoustic signal may produce one or more acoustic echoes. By receiving and analyzing a first acoustic echo from an inner wall of the borehole casing and at least one second acoustic echo from a back wall of the borehole casing, borehole parameters such as the impedance of the casing cement and the thickness of thicker borehole casings, up to and greater than 1 inch, may be determined.

Claims (232)

1. A method using an acoustic logging system in a borehole having a borehole casing filled with fluid, the borehole casing being surrounded by casing grout, having an inner wall, having a back wall, and being excitable at a resonant frequency that induces reverberation, the borehole casing having a first impedance, the method comprising:

using a transducer of the acoustic logging system to transmit a signal in the direction of the borehole casing, the signal providing a frequency different from the resonant frequency of the borehole casing that induces reverberation, the signal producing acoustic echoes;

receiving a first of the acoustic echoes with the transducer from the inner wall of the borehole casing;

receiving a second of the acoustic echoes with the transducer from the back wall of the borehole casing, and

determining a naught impedance of the fluid in the borehole casing with the acoustic logging system;

determining, with at least one processor of the acoustic logging system, at least one borehole parameter based on at least one of the first and second acoustic echoes comprising determining a second impedance (Z 2 ) of the casing grout based at least in part on the naught impedance (Z 0 ) of the fluid, the first impedance (Z 1 ) of the borehole casing, and a ratio of amplitudes of the first and second acoustic echoes.

2. The method of claim 1 , wherein using the transducer to transmit the signal in the direction of the borehole casing comprises transmitting the signal to provide the frequency of at least 3 to 5 times the resonant frequency of the borehole casing.

3. The method of claim 1 , wherein using the transducer to transmit the signal in the direction of the borehole casing includes transmitting the signal perpendicular to the major axis of the borehole casing.

4. The method of claim 1 , wherein determining the second impedance of the casing grout is determined according to the equation:

Z

2

=

Z

1

*

(

K

-

EAR

K

+

EAR

)

where

:

K

=

(

4

*

Z

1

*

Z

0

Z

1

2

-

Z

0

2

)

EAR is an Echo Amplitude Ratio related to the ratio of the amplitudes measured by the acoustic logging system,

Z 1 is the first, acoustic impedance of the borehole casing which is a known constant,

Z 0 is the naught, internal fluid impedance of the fluid measured by a mud chamber in the acoustic logging system, and

Z 2 is the second impedance of the casing grout.

5. The method of claim 4 , wherein the Echo Amplitude Ratio comprises the ratio of the amplitude of the second acoustic echo to the amplitude of the first acoustic echo.

6. The method of claim 5 , wherein the Echo Amplitude Ratio is determined by adding the amplitudes of more than one of the second acoustic echoes from the back wall of the borehole casing and dividing the sum by the amplitude of the first acoustic echo.

7. The method of claim 1 , wherein determining the at least one borehole parameter further includes determining a thickness of the borehole casing.

8. The method of claim 7 , wherein determining the thickness of the borehole casing is determined according to the equation:

Thick

=

Δ

Techo

2

*

Caslow

where,

Thick is the thickness of the borehole casing,

ΔTecho is a time difference between receiving the first acoustic echo and receiving the second acoustic echo, and where

Caslow is an amount the borehole casing slows down a penetrating wave which is a known constant.

9. A downhole tool used in a borehole having a borehole casing filled with fluid, the borehole casing surrounded by casing grout, having an inner wall, having a back wall, and being excitable at a resonant frequency that induces reverberation, the borehole casing having a first impedance, the tool comprising:

an acoustic transducer configured to measure acoustic echoes in the borehole, the acoustic transducer configured to:

transmit a signal in the direction of the borehole casing, the signal providing a frequency different from the resonant frequency of the borehole casing that induces reverberation, the signal producing acoustic echoes;

receive a first of the acoustic echoes with the transducer from the inner wall of the borehole casing;

receive a second of the acoustic echoes with the transducer from the back wall of the borehole casing, and

a processor communicatively coupled to the acoustic transducer and having one or more instructions that when executed cause the processor to:

determine a naught impedance of the fluid in the borehole casing with the downhole tool; and

determine at least one borehole parameter based on at least one of the first and second acoustic echoes, comprising determining a second impedance (Z 2 ) of the casing grout based at least in part on the naught impedance (Z 0 ) of the fluid, the first impedance (Z 1 ) of the borehole casing, and a ratio of amplitudes of the first and second acoustic echoes.

10. The downhole tool of claim 9 , wherein the acoustic transducer is configured to transmit the signal in the direction of the borehole casing to provide the frequency of at least 3 to 5 times the resonant frequency of the borehole casing.

11. The downhole tool claim 9 , wherein the acoustic transducer is configured to transmit the signal perpendicular to the major axis of the borehole casing.

12. The downhole tool of claim 9 , wherein the second impedance of the casing grout is determined according to the equation:

Z

2

=

Z

1

*

(

K

-

EAR

K

+

EAR

)

where

:

K

=

(

4

*

Z

1

*

Z

0

Z

1

2

-

Z

0

2

)

EAR is an Echo Amplitude Ratio related to the ratio of the amplitudes measured by the downhole tool,

Z 1 is the first, acoustic impedance of the borehole casing which is a known constant,

Z 0 is the naught, internal fluid impedance measured by a mud chamber in the downhole tool, and

Z 2 is the second impedance of the casing grout.

13. The downhole tool of claim 12 , wherein the Echo Amplitude Ratio comprises the ratio of the amplitude of the second acoustic echo to the amplitude of the first acoustic echo.

14. The downhole tool of claim 12 , wherein the Echo Amplitude Ratio is determined by adding the amplitudes of more than one of the second acoustic echoes from the back wall of the borehole casing and dividing the sum by the amplitude of the first acoustic echo.

15. The downhole tool of claim 9 , wherein to determine the at least one borehole parameter, the one or more instructions further cause the processor to determine a thickness of the borehole casing.

16. The downhole tool of claim 15 , wherein the thickness of the borehole casing is determined according to the equation:

Thick

=

Δ

Techo

2

*

Caslow

where,

Thick is the thickness of the borehole casing,

ΔTecho is a time difference between receiving the first acoustic echo and receiving the second acoustic echo, and where

Caslow is an amount the borehole casing slows down a penetrating wave which is a known constant.

17. A downhole tool used in a borehole having a borehole casing filled with fluid, the borehole casing surrounded by casing grout, having an inner wall, having a back wall, and being excitable at a resonant frequency that induces reverberation, the borehole casing having a first impedance, the tool comprising:

a means for transmitting a signal in the direction of the borehole casing to provide a frequency different from the resonant frequency of the borehole casing that induces reverberation, the signal producing acoustic echoes;

a means for receiving a first of the acoustic echoes from the inner wall of the borehole casing;

a means for receiving a second of the acoustic echoes from the back wall of the borehole casing;

a means for determining a naught impedance of the fluid in the borehole casing with the tool; and

a means for determining at least one borehole parameter based on at least one of the first and second acoustic echoes comprising means for determining a second impedance (Z 2 ) of the casing grout based at least in part on the naught impedance (Z 0 ) of the fluid, the first impedance (Z 1 ) of the borehole casing, and a ratio of amplitudes of the first and second acoustic echoes.

18. The downhole tool of claim 17 , wherein the means for transmitting the signal comprises means for transmitting the signal in the direction of the borehole casing to provide the frequency of at least 3 to 5 times the resonant frequency of the borehole casing.

19. The downhole tool of claim 17 , wherein the second impedance of the casing grout is determined according to the equation:

Z

2

=

Z

1

*

(

K

-

EAR

K

+

EAR

)

where

:

K

=

(

4

*

Z

1

*

Z

0

Z

1

2

-

Z

0

2

)

EAR is an Echo Amplitude Ratio related to the ratio of the amplitudes measured by the downhole tool,

Z 1 is the first, acoustic impedance of the borehole casing which is a known constant,

Z 0 is the naught, internal fluid impedance measured by a mud chamber in the downhole tool, and

Z 2 is the second impedance of the casing grout.

20. The downhole tool of claim 19 , wherein the Echo Amplitude Ratio comprises the ratio of the amplitude of the second acoustic echo to the amplitude of the first acoustic echo.

21. The downhole tool of claim 19 , wherein the Echo Amplitude Ratio is determined by adding the amplitudes of more than one of the second acoustic echoes from the back wall of the borehole casing and dividing the sum by the amplitude of the first acoustic echo.

22. The downhole tool of claim 17 , wherein the means for determining the at least one borehole parameter further comprises means for determining a thickness of the borehole casing.

23. The downhole tool of claim 22 , wherein the thickness of the borehole casing is determined according to the equation:

Thick

=

Δ

Techo

2

*

Caslow

where,

Thick is the thickness of the borehole casing,

ΔTecho is a time difference between receiving the first acoustic echo and receiving the second acoustic echo, and

Caslow is an amount the borehole casing slows down a penetrating wave which is a known constant.

Assignments (9)
PATENT SECURITY INTEREST ASSIGNMENT AGREEMENT Recorded Apr 26, 2023
From: DEUTSCHE BANK TRUST COMPANY AMERICAS
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 063470/0629 →
SECURITY INTEREST Recorded Oct 1, 2021
From: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD.; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; WEATHERFORD U.K. LIMITED
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 057683/0706 →
RELEASE OF SECURITY INTEREST Recorded Oct 1, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; PRECISION ENERGY SERVICES ULC; WEATHERFORD U.K. LIMITED
Reel/Frame 057683/0423 →
RELEASE OF SECURITY INTEREST Recorded Aug 28, 2020
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD.; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; PRECISION ENERGY SERVICES ULC; WEATHERFORD U.K. LIMITED
Reel/Frame 053838/0323 →
SECURITY INTEREST Recorded Aug 28, 2020
From: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD.; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; PRECISION ENERGY SERVICES ULC; WEATHERFORD U.K. LIMITED
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 054288/0302 →
SECURITY INTEREST Recorded Dec 26, 2019
From: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD.; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; PRECISION ENERGY SERVICES ULC; WEATHERFORD U.K. LIMITED
To: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS ADMINISTRATIVE AGENT
Reel/Frame 051419/0140 →
SECURITY INTEREST Recorded Dec 18, 2019
From: WEATHERFORD TECHNOLOGY HOLDINGS LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY INC.; PRECISION ENERGY SERVICES INC.; WEATHERFORD CANADA LTD.; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; PRECISION ENERGY SERVICES ULC; WEATHERFORD U.K. LIMITED
To: WELLS FARGO BANK NATIONAL ASSOCIATION AS AGENT
Reel/Frame 051891/0089 →
NUNC PRO TUNC ASSIGNMENT Recorded Dec 23, 2016
From: WEATHERFORD/LAMB, INC.
To: WEATHERFORD TECHNOLOGY HOLDINGS, LLC
Reel/Frame 040761/0610 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2014
From: TELLO, LUCIO N.; ROBERTS, EDWIN K.; BLANKINSHIP, THOMAS J.
To: WEATHERFORD/LAMB, INC.
Reel/Frame 031965/0626 →
Continuity (1)
Related Publication 20150198030A1 · Jul 16, 2015
Cited By (1)
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