Tunable fluid end
Tunable fluid ends reduce valve-generated vibration to increase fluid-end reliability. Tunable fluid end embodiments comprise a family, each family member comprising a fluid end housing with at least one installed tunable component chosen from: tunable check valve assemblies, tunable valve seats, tunable radial arrays and/or tunable plunger seals. Each tunable component, in turn, contributes to blocking excitation of fluid end resonances, thus reducing the likelihood of fluid end failures associated with fatigue cracking and/or corrosion fatigue. By down-shifting the frequency domain of each valve-closing impulse shock, initial excitation of fluid end resonances is minimized. Subsequent damping and/or selective attenuation of vibration likely to excite one or more predetermined (and frequently localized) fluid end resonances represents further optimal use of fluid end vibration-control resources.
1. A tunable check valve and a tunable plunger seal in a fluid end housing for high pressure pumping, said tunable check valve comprising a tunable check valve assembly and a tunable valve seat, and said fluid end housing having at least one fluid end resonant frequency;
wherein said check valve assembly comprises a peripheral valve seat interface having curvature for achieving a rolling seal with a valve seat mating surface having correspondingly less curvature;
wherein said tunable check valve has a rebound characteristic frequency that is a function of said valve seat interface curvature and less than at least one said fluid end resonant frequency; and
wherein said tunable plunger seal has at least one tunable plunger seal resonant frequency similar to at least one said fluid end resonant frequency.
2. The tunable check valve and a tunable plunger seal of claim 1 wherein said tunable check valve assembly comprises a plurality of radially-spaced vibration dampers disposed in a valve body, said vibration dampers comprising a central viscoelastic element and a peripheral viscoelastic element, and said peripheral viscoelastic element comprising a circumferential tubular area.
3. The tunable check valve and a tunable plunger seal of claim 2 wherein said central viscoelastic element and said peripheral viscoelastic element are coupled by a plurality of radial tension members.
4. The tunable check valve and a tunable plunger seal of claim 3 wherein said radial tension members pass through fenestrations in said valve body.
5. The tunable check valve and a tunable plunger seal of claim 2 wherein said circumferential tubular area comprises at least one shear-thickening material.
6. The tunable check valve and a tunable plunger seal of claim 5 wherein said shear thickening material additionally comprises nanoparticles.
7. The tunable check valve and a tunable plunger seal of claim 5 wherein said shear thickening material comprises at least one polymer.