IP Library Patent Application 14169536
Patent Application
App. No. 14/169,536

NON-CARBON MIXED-METAL OXIDE SUPPORT FOR ELECTROCATALYSTS

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Patent No.
US None
App. No.
14/169,536
Abstract

A non-carbon support particle is provided for use in electrocatalyst. The non-carbon support particle consists essentially of titanium dioxide and ruthenium dioxide. The titanium and ruthenium can have a mole ratio ranging from 1:1 to 9:1 in the non-carbon support particle. Also disclosed are methods of preparing the non-carbon support and electrocatalyst taught herein.

Claims (29)

1 . A non-carbon support particle for use in electrocatalyst, consisting essentially of titanium dioxide and ruthenium dioxide.

2 . The non-carbon support particle of claim 1 , wherein titanium and ruthenium have a 1:1 mole ratio in the non-carbon support particle.

3 . The non-carbon support particle of claim 1 , wherein titanium and ruthenium have a mole ratio between 9:1 and 1:1 in the non-carbon support particle.

4 . The non-carbon support particle of claim 1 , wherein the titanium dioxide has a first particle size and the ruthenium dioxide has a second particle size, the first particle size and the second particle size being substantially equal.

5 . The non-carbon support particle of claim 1 , wherein a surface of the non-carbon support particle is a modified surface comprising one or more of defects and functional groups configured to promote adhesion of an active catalyst particle.

6 . An electrocatalyst, comprising non-carbon support particles of claim 1 and further comprising precious metal active catalyst particles deposited onto the non-carbon support particles.

7 . The electrocatalyst of claim 6 , wherein the precious metal active catalyst particles are platinum.

8 . An electrode for a fuel cell, comprising the electrocatalyst of claim 6 .

9 . A method of preparing a non-carbon support particle for use in electrocatalyst comprising:

dispersing titanium dioxide nanopowder in liquid and mixing for a first period of time;

precipitating ruthenium hydroxide on the titanium dioxide nanopowder to form non-carbon support particles consisting essentially of titanium dioxide and ruthenium dioxide;

filtering the non-carbon support particles from the liquid; and

drying the non-carbon support particles.

10 . The method of claim 9 , further comprising calcining the non-carbon support particles in air.

11 . The method of claim 10 , wherein the calcining is performed at 450° C.

12 . The method of claim 9 , wherein precipitating ruthenium hydroxide comprises:

adding ruthenium chloride hydrate to the liquid and further mixing for a second period of time; and

adjusting a pH of the solution to seven.

13 . The method of claim 9 , wherein the non-carbon support particles consist essentially of a 1:1 mole ratio of titanium dioxide and ruthenium dioxide.

14 . The method of claim 9 , wherein titanium and ruthenium have a mole ratio between 9:1 and 1:1 in the non-carbon support particle.

15 . The method of claim 9 , wherein the titanium dioxide has a first particle size and the ruthenium dioxide has a second particle size, the first particle size and the second particle size being substantially equal.

16 . The method of claim 9 , further comprising:

modifying a surface of the dried non-carbon support particles with a chemical process configured to promote adhesion of active catalyst particles.

17 . The method of claim 9 , further comprising:

increasing a surface area of the dried non-carbon support particles with mechanical milling.

18 . The method of claim 16 , further comprising:

increasing a surface area of the dried non-carbon support particles with mechanical milling prior to modifying the surface.

19 . A method of preparing a non-carbon electrocatalyst comprising the method of claim 9 , and further comprising depositing precious metal active particles on the non-carbon support particles by reducing an active catalyst precursor with acid.

20 . The method of claim 19 , wherein the precious metal active particles are platinum particles.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE SPELLING OF THE SECOND ASSIGNEE'S NAME PREVIOUSLY RECORDED ON REEL 038863 FRAME 0880. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jun 28, 2016
From: RAMANI, VIJAY K.; NIANGAR, ELLAZAR; DALE, NILESH; HAN, TAEHEE
To: NISSAN NORTH AMERICA, INC.; RAMANI, VIJAY K.
Reel/Frame 039186/0010 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 9, 2016
From: RAMANI, VIJAY K.; NIANGAR, ELLAZAR; DALE, NILESH; HAN, TAEHEE
To: NISSAN NORTH AMERICA, INC.; RAMAINI, VIJAY K.
Reel/Frame 038863/0880 →