IP Library Granted Patent US 9,698,285
Granted Patent B2
US 9,698,285 · App. 14/171,020 · Granted Jul 4, 2017

Photovoltaic device including a P-N junction and method of manufacturing

Inventors: Dan Damjanovic (Perrysburg, OH); Feng Liao (Perrysburg, OH); Rick Powell (Ann Arbor, MI); Rui Shao (Sylvania, OH); Jigish Trivedi (Perrysburg, OH); Zhibo Zhao (Novi, MI)
Assignee: First Solar, Inc.
H01L31/02966H01L31/073H01L31/1832H01L31/1864Y02E10/543Y02P70/521
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Quick Facts
Patent No.
US 9,698,285
App. No.
14/171,020
Granted
Jul 4, 2017
Kind
B2
Abstract

A photovoltaic device includes a substrate structure and a p-type semiconductor absorber layer, the substrate structure including a CdSSe layer. A photovoltaic device may alternatively include a CdSeTe layer. A process for manufacturing a photovoltaic device includes forming a CdSSe layer over a substrate by at least one of sputtering, evaporation deposition, CVD, chemical bath deposition process, and vapor transport deposition process. The process includes forming a p-type absorber layer above the CdSSe layer.

Claims (18)

1. A process for manufacturing a photovoltaic structure comprising:

forming a cadmium sulphoselenide layer over a substrate structure; and

forming a p-type absorber layer over the cadmium sulphoselenide layer, wherein the p-type absorber layer comprises cadmium and tellurium;

wherein the method comprises depositing a cadmium sulphotelluride interfacial layer over the cadmium sulphoselenide layer and then forming the p-type absorber layer over the cadmium sulphotelluride layer;

wherein the cadmium sulphoselenide layer is formed by one of: closed space sublimation, sputtering, vapor transport deposition, atomic layer deposition, and chemical bath deposition;

the process further comprising a step of annealing at an elevated temperature to create a compound region containing cadmium, sulfur, tellurium, and selenium in CdS x Te y Se z where 0<x<1, 0<y<1, and 0<z<1 at %.

2. A process for manufacturing as in claim 1 , further comprising the first step of depositing an n-type semiconductor window layer over a substrate structure and then performing the step of forming a cadmium sulphoselenide layer over the substrate structure.

3. A process for manufacturing as in claim 1 , where the step of forming the cadmium sulphoselenide layer includes co-evaporating blended cadmium sulfide powder and cadmium selenide powder.

4. A process for manufacturing as in claim 1 , where the step of forming the cadmium sulphoselenide layer includes evaporating pre-alloyed cadmium sulphoselenide powder.

5. A process for manufacturing a photovoltaic structure comprising:

forming a cadmium sulphoselenide layer over a substrate structure; and

forming a p-type absorber layer over the cadmium sulphoselenide layer;

wherein the cadmium sulphoselenide layer is formed by one of: closed space sublimation, sputtering, vapor transport deposition, atomic layer deposition, and chemical bath deposition; and

where the step of forming the cadmium sulphoselenide layer includes:

forming a cadmium sulfide layer,

forming a cadmium selenide layer, and

annealing the cadmium sulfide and cadmium selenide layers to form cadmium sulphoselenide.

6. A process for manufacturing as in claim 5 where the step of annealing the cadmium sulfide and cadmium selenide layers occurs concurrently with the step of forming a p-type absorber layer over the cadmium selenide layer.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Feb 13, 2026
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 074858/0364 →
SECURITY INTEREST Recorded Jul 10, 2023
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 064237/0462 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS Recorded Nov 15, 2021
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 058132/0566 →
PATENT SECURITY AGREEMENT Recorded Jul 12, 2017
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 043177/0581 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 2, 2017
From: DAMJANOVIC, DAN; LIAO, FENG; POWELL, RICK; SHAO, RUI; TRIVEDI, JIGISH; ZHAO, ZHIBO
To: FIRST SOLAR, INC.
Reel/Frame 042570/0007 →
Continuity (3)
Provisional Application 61759458 · Feb 1, 2013
Provisional Application 61780073 · Mar 13, 2013
Related Publication 20140216550A1 · Aug 7, 2014