IP Library Granted Patent US 9,829,897
Granted Patent B2
US 9,829,897 · App. 14/171,416 · Granted Nov 28, 2017

Systems and methods for controlling water heaters

Inventor: Wayne A. Koopman (Red Bud, IL)
Assignee: Emerson Electric Co.
G05D23/1919F23N1/082F24H1/205F24H9/2035F24D2200/04
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,829,897
App. No.
14/171,416
Granted
Nov 28, 2017
Kind
B2
Abstract

A water heater includes a storage tank, a sensor configured to measure a temperature of water in the storage tank, a burner configured to heat the water in the storage tank, and a controller communicatively coupled to the sensor and the burner. The controller is configured to initiate a call for heat when the measured temperature reaches a trigger temperature, wherein the trigger temperature is a differential amount less than a set-point temperature, calculate a reduced activation time when the call for heat results in a predetermined number of calls for heat occurring within a predetermined time period, and control the burner based on the reduced activation time.

Claims (32)

1. A processor for a controller of a water heater, the processor programmed with instructions such that when the instructions are executed, the processor is configured to:

receive an output from a sensor indicating a measured temperature of water in the water heater;

initiate a call for heat when the measured temperature reaches a trigger temperature, wherein the trigger temperature is a differential amount less than a set-point temperature;

calculate a reduced activation time when the call for heat results in a predetermined number of calls for heat occurring within a predetermined time period, wherein the reduced activation time is calculated based on a predetermined scaling factor and wherein the reduced activation time is less than a standard activation time required to heat the water from the trigger temperature to the set-point temperature; and

control, based on the reduced activation time, a burner that is configured to heat the water in the water heater.

2. The processor of claim 1 , wherein the processor is configured to calculate the reduced activation time as the differential amount multiplied by the predetermined scaling factor.

3. The processor of claim 1 , wherein the processor is configured to calculate the reduced activation time as a predetermined percentage of an activation time for a previous call for heat.

4. The processor of claim 1 , wherein the processor is further configured to activate the burner until the measured temperature reaches the set-point temperature when the call for heat does not result in the predetermined number of calls for heat occurring within the predetermined time period, and wherein the predetermined number of calls for heat is two.

5. The processor of claim 1 , wherein the processor is configured to control the burner such that the burner is activated for the reduced activation time.

6. The processor of claim 1 , wherein the processor is configured to control the burner such that the burner remains activated for the reduced activation time once the measured temperature reaches the trigger temperature.

7. The processor of claim 1 , wherein the processor is configured to control the burner such that the burner remains activated for the reduced activation time once the measured temperature reaches a predetermined buffer temperature.

8. A water heater comprising:

a storage tank;

a sensor configured to measure a temperature of water in the storage tank; a burner configured to heat the water in the storage tank; and

a controller communicatively coupled to the sensor and the burner, the controller configured to:

initiate a call for heat when the measured temperature reaches a trigger temperature, wherein the trigger temperature is a differential amount less than a set-point temperature;

calculate a reduced activation time when the call for heat results in a predetermined number of calls for heat occurring within a predetermined time period, wherein the reduced activation time is calculated based on a predetermined scaling factor and wherein the reduced activation time is less than a standard activation time required to heat the water from the trigger temperature to the set-point temperature; and

control the burner based on the reduced activation time.

9. The water heater of claim 8 , wherein the controller is configured to calculate the reduced activation time as the differential amount multiplied by the predetermined scaling factor.

10. The water heater of claim 8 , wherein the controller is configured to calculate the reduced activation time as a predetermined percentage of an activation time for a previous call for heat.

11. The water heater of claim 8 , wherein the controller is further configured to activate the burner until the measured temperature reaches the set-point temperature when the call for heat does not result in the predetermined number of calls for heat occurring within the predetermined time period.

12. The water heater of claim 8 , wherein the controller is configured to control the burner such that the burner is activated for the reduced activation time.

13. The water heater of claim 8 , wherein the controller is configured to control the burner such that the burner remains activated for the reduced activation time once the measured temperature reaches the trigger temperature.

14. The water heater of claim 8 , wherein the controller is configured to control the burner such that the burner remains activated for the reduced activation time once the measured temperature reaches a predetermined buffer temperature.

15. A method for operating a water heater using a controller, the method comprising:

receiving, at the controller, an output from a sensor indicating a measured temperature of water in the water heater;

initiating, using the controller, a call for heat when the measured temperature reaches a trigger temperature, wherein the trigger temperature is a differential amount less than a set-point temperature;

calculating, using the controller, a reduced activation time when the call for heat results in a predetermined number of calls for heat occurring within a predetermined time period, wherein calculating the reduced activation time comprises calculating the reduced activation time as the differential amount multiplied by a predetermined scaling factor; and

controlling, using the controller, a burner based on the reduced activation time, the burner configured to heat the water in the water heater.

16. The method of claim 15 , wherein controlling a burner comprises controlling the burner such that the burner is activated for the reduced activation time.

17. The method of claim 15 , wherein controlling a burner comprises controlling the burner such that the burner remains activated for the reduced activation time once the measured temperature reaches the trigger temperature.

18. The method of claim 15 , wherein controlling a burner comprises controlling the burner such that the burner remains activated for the reduced activation time once the measured temperature reaches a predetermined buffer temperature.

Assignments (6)
SECURITY INTEREST Recorded Jul 9, 2024
From: COPELAND COMFORT CONTROL LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 068255/0466 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND COMFORT CONTROL LP
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 064278/0165 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND COMFORT CONTROL LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 064280/0333 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND COMFORT CONTROL LP
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 064286/0001 →
SUPPLEMENTAL IP ASSIGNMENT AGREEMENT Recorded May 30, 2023
From: EMERSON ELECTRIC CO.
To: COPELAND COMFORT CONTROL LP
Reel/Frame 063804/0611 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 3, 2014
From: KOOPMAN, WAYNE A.
To: EMERSON ELECTRIC CO.
Reel/Frame 032122/0901 →
Continuity (1)
Related Publication 20150220091A1 · Aug 6, 2015