IP Library Granted Patent US 8,858,361
Granted Patent B2
US 8,858,361 · App. 14/174,671 · Granted Oct 14, 2014

Golf club head with textured striking face

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Quick Facts
Patent No.
US 8,858,361
App. No.
14/174,671
Granted
Oct 14, 2014
Kind
B2
Abstract

A golf club head includes a heel portion, a toe portion, a hosel, and a striking face. The striking face includes a plurality of scorelines each having an average depth no less than about 0.10 mm, a plurality of first micro-grooves each having an average depth no greater than about 0.010 mm, and a plurality of second micro-grooves overlaid on the first micro-grooves, each of the second micro-grooves having an average depth greater than the average depth of the first micro-grooves. Some embodiments can also have a plurality of textured surface treatment regions superimposed on the overlaid first and second micro-grooves so as to at least partially intersect the micro-grooves.

Claims (59)

1. A golf club head comprising:

a heel portion;

a toe portion opposite the heel portion;

a hosel adapted to receive a shaft;

a striking face, the striking face including:

a plurality of score lines each having an average depth no less than about 0.10 mm;

a first micro-groove pattern comprising a plurality of arcuate first micro-grooves, each of the first micro-grooves having a first average depth no greater than about 0.025 mm and a first average width no greater than about 0.51 mm, the first micro-grooves being substantially parallel to one another; and

a second micro-groove pattern comprising a plurality of arcuate second micro-grooves, each of the second micro-grooves having a second average depth no greater than about 0.025 mm and a second average width different than the first average width, the second arcuate grooves being parallel to one another,

wherein the second micro-groove pattern is overlaid onto the first micro-groove pattern; and

a rear surface opposite the striking face.

2. A golf club head as in claim 1 , wherein the second average depth is greater than the first average depth.

3. A golf club head as in claim 2 , wherein the second average depth is 1.2-2 times the first average depth.

4. A golf club head as in claim 1 , wherein the second average width is greater than the first average width.

5. A golf club head as in claim 1 , wherein the second arcuate micro-grooves are parallel to the first arcuate micro-grooves.

6. A golf club head as in claim 5 , wherein, when the golf club head is oriented in a reference position, the first arcuate micro-grooves and the second arcuate micro-grooves form upwardly convex paths.

7. A golf club head as in claim 1 , wherein the second micro-grooves are spaced from each other by a distance no less than about 0.2 in.

8. A golf club head as in claim 1 , additionally comprising a third micro-groove pattern comprising a plurality of arcuate third micro-grooves, each of the third micro-grooves having a third average width greater than the first average width, the third micro-grooves each being parallel to one another and not parallel to at least one of the first and second micro-grooves.

9. A golf club head as in claim 1 , wherein the striking face additionally comprises a plurality of surface treatment regions overlaid onto the first and second micro-groove patterns.

10. A golf club head as in claim 9 , wherein the plurality of surface treatment regions comprise heat-treated regions.

11. A golf club head as in claim 9 , wherein the plurality of surface treatment regions comprise laser etched regions.

12. A golf club head as in claim 9 , wherein each of the surface treatment regions extends along a generally linear path.

13. A golf club head as in claim 9 , wherein the striking face further comprises an uppermost point, when the club head is oriented in a reference position, and the surface treatment regions at least partially extend further toe-ward than the uppermost point.

14. A golf club head as in claim 9 , wherein the surface treatment regions are irregular in cross-section.

15. A golf club head as in claim 1 , wherein the striking face has a surface roughness R a within a range of about 0.0030 mm (120 μin.) and about 0.0047 mm (185 μin).

16. A golf club head as in claim 1 , wherein the club head has a loft angle of at least 18°.

17. A golf club head comprising:

a heel portion;

a toe portion opposite the heel portion;

a hosel adapted to receive a shaft;

a striking face, the striking face including:

a plurality of score lines each having an average depth no less than about 0.10 mm;

a first micro-groove pattern comprising a plurality of arcuate first micro-grooves, each of the first micro-grooves having a first cross-sectional profile defining a first average depth no greater than about 0.025 mm and a first average width no greater than about 0.51 mm, the first micro-grooves being parallel to one another; and

a second micro-groove pattern comprising a plurality of second micro-grooves, each of the second micro-grooves having a second cross-sectional profile defining a second average depth no greater than about 0.025 mm and a second average width no greater than about 0.51 mm, the second arcuate grooves being parallel to one another,

wherein the second micro-groove pattern is overlaid onto the first micro-groove pattern; and

wherein the first cross-sectional profile is different from the second cross-sectional profile; and

a rear surface opposite the striking face.

18. A golf club head as in claim 17 , additionally comprising a third micro-groove pattern comprising a plurality of arcuate third micro-grooves, each of the third micro-grooves having a third average width different than the first average width, the third micro-grooves each being substantially parallel to one another and not substantially parallel to at least one of the first micro-grooves and the second micro-grooves.

19. A golf club head as in claim 17 , wherein the striking face has a surface roughness R a within a range of about 0.0030 mm (120 μin.) and about 0.0047 mm (185 μin).

20. A golf club head as in claim 17 , wherein the striking face additionally comprises a plurality of surface treatment regions overlaid onto the first and second micro-groove patterns.

21. A golf club head as in claim 20 , wherein the plurality of surface treatment regions comprise heat-treated regions.

22. A golf club head as in claim 20 , wherein the plurality of surface treatment regions comprise laser etched regions.

23. A golf club head as in claim 20 , wherein each of the surface treatment regions extends along a generally linear path.

24. A golf club head as in claim 20 , wherein the striking face further comprises an uppermost point when the club head is oriented in a reference position and the surface treatment regions at least partially extend further toe-ward than the uppermost point.

25. A golf club head as in claim 20 , wherein the surface treatment regions are irregular in cross-section.

26. A golf club head as in claim 17 , wherein the club head has a loft angle of at least 18°.

27. A method of making a golf club head comprising:

providing a club head main body including a striking face; and

forming a first textured surface pattern in the striking face, the first textured surface pattern imparting a surface roughness value to the striking face, wherein forming the first texture surface pattern comprises:

forming a first micro-groove pattern comprising a plurality of arcuate first micro-grooves that are substantially parallel to one another, each of the first micro-grooves having a first cross-sectional profile that defines a first average depth and a first average width; and

forming, by superimposing onto the first micro-groove pattern, a second micro-groove pattern comprising a plurality of arcuate second micro-grooves that are substantially parallel to one another, each of the second micro-grooves having a second cross-sectional profile that defines a second average depth and a second average width,

wherein the first cross-sectional profile is different from the second cross-sectional profile.

28. A method as in claim 27 , wherein forming the first micro-groove pattern comprises mechanically milling the first micro-grooves using a first milling bit set at a first milling depth, and milling at a first feed rate.

29. A method as in claim 28 , wherein forming the second micro-groove pattern comprises mechanically milling the second micro-grooves using a second milling bit set at a second milling depth, and milling at a second feed rate, wherein the second milling depth is deeper than the first milling depth and the second feed rate is greater than the first feed rate.

30. A method as in claim 27 , further comprising forming a second textured surface pattern, superimposed on the first textured surface pattern, by laser etching the second textured surface pattern.

31. A method as in claim 30 , wherein prior to forming the second textured surface pattern, the striking face has a first maximum peak-to-trough dimension, R t1 , and after forming the second textured surface pattern, the striking face has a second maximum peak-to-trough dimension, R t2 , wherein R t2 >R t1 .

32. A method as in claim 27 , wherein forming the first and second micro-groove patterns comprises stamping the first and second micro-groove patterns on the striking face.

33. A method as in claim 27 , wherein:

the striking face defines a striking face plane; and

at least one of forming the first micro-groove pattern and forming the second micro-groove pattern comprises mechanical milling in a cutting plane that is angularly offset from the striking face plane.

Assignments (2)
MERGER Recorded Jan 3, 2019
From: DUNLOP SPORTS CO., LTD.
To: SUMITOMO RUBBER INDUSTRIES, LTD.
Reel/Frame 048002/0320 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 14, 2014
From: RIPP, PATRICK; AGUAYO, ROBERTO; BRUNSKI, JEFFREY D.; DARASKAVICH, MATTHEW R.; PARK, SHARON J.
To: DUNLOP SPORTS CO. LTD.
Reel/Frame 032668/0274 →