IP Library Granted Patent US 9,332,636
Granted Patent B2
US 9,332,636 · App. 14/176,986 · Granted May 3, 2016

Sandwich of impact resistant material

Inventor: Maximilian A. Biberger (Scottsdale, AZ)
Assignee: SDCmaterials, Inc.
H05K1/0306B01J23/42B01J23/8926B01J37/00B28B3/025B28B23/0081B28B23/0087B32B5/30B32B7/12B32B37/14B82Y30/00B82Y40/00C01B33/027C23C4/127C23C18/14F41H1/02F41H5/0471F41H5/0492H01B1/02H01L21/6835H01L23/64B22F2001/0092B32B2037/1253B32B2262/0253B32B2264/104B32B2264/107B32B2307/558B32B2571/02H01L2924/0002H05K1/16Y02E60/122Y02P70/54Y10T428/12576Y10T428/24983Y10T428/25Y10T428/252Y10T428/26Y10T428/28Y10T428/2916
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Quick Facts
Patent No.
US 9,332,636
App. No.
14/176,986
Granted
May 3, 2016
Kind
B2
Abstract

A sandwich of impact resistant material comprising: a first tile comprising a plurality of nano-particles bonded together, wherein the nano-structure of the nano-particles is present in the first tile and the first tile comprises a hardness value; a second tile comprising a plurality of nano-particles bonded together, wherein the nano-structure of the nano-particles is present in the second tile and the second tile comprises a hardness value; and a third tile comprising a plurality of nano-particles bonded together, wherein the nano-structure of the nano-particles is present in the third tile and the third tile comprises a hardness value, wherein the second tile is coupled in between the first tile and the third tile, and the second tile comprises a hardness value greater than the first tile and the third tile.

Claims (29)

1. An impact resistant material comprising:

a first tile comprising a first plurality of nano-particles;

a second tile comprising a second plurality of nano-particles; and

a third tile comprising a third plurality of nano-particles,

wherein the second tile is between the first tile and the third tile, and the second tile has a hardness value greater than the first tile and the third tile.

2. The impact resistant material of claim 1 , wherein:

the hardness value of the first tile is between 1000 and 1500 HV;

the hardness value of the second tile is between 2500 and 3500 HV; and

the hardness value of the third tile is between 1000 and 1500 HV.

3. The impact resistant material of claim 1 , wherein the first and third pluralities of nano-particles comprise silicon nitride nano-particles.

4. The sandwich of impact resistant material of claim 1 , wherein the second plurality of nano-particles comprise tungsten carbide nano-particles, tantalum carbide nano-particles, or titanium carbide nano-particles.

5. The impact resistant material of claim 1 , wherein the first, second, and third pluralities of nano-particles comprise an average grain size of 1 to 10 nanometers.

6. The impact resistant material of claim 1 , wherein the first, second, and third pluralities of nano-particles comprise an average grain size of 10 to 50 nanometers.

7. The impact resistant material of claim 1 , wherein the first, second, and third pluralities of nano-particles comprise an average grain size of 50 to 100 nanometers.

8. The impact resistant material of claim 1 , wherein the first, second, and third pluralities of nano-particles comprise an average grain size of 100 to 250 nanometers.

9. The impact resistant material of claim 1 , wherein the first, second, and third pluralities of nano-particles comprise an average grain size of 250 to 500 nanometers.

10. The impact resistant material of claim 1 , further comprising a first adhesive layer between the first and second tiles and a second adhesive layer between the second and third tiles.

11. The impact resistant material of claim 1 , further comprising a ductile backing layer coupled to the third tile on a side opposite the second tile.

12. The impact resistant material of claim 11 , wherein the ductile backing layer comprises an adhesive layer.

13. The impact resistant material of claim 11 , wherein the ductile backing layer comprises:

a layer of polyethylene fibers; and

an adhesive material.

14. The impact resistant material of claim 1 , wherein the first, second, and third pluralities of nano-particles are plasma-created.

15. The impact resistant material of claim 1 , wherein the first, second, and third tiles are sintered together using a spark plasma sintering process.

16. The impact resistant material of claim 1 , wherein the first, second, and third tiles are formed by performing a spark plasma sintering process on the first, second, and third pluralities of the nano-particles, respectively.

17. The impact resistant material of claim 1 , wherein the first, second, and third pluralities of nano-particles are bonded together such that a nano-structure of the first, second and third pluralities of nano-particles are present in the first, second, and third tiles, respectively.

18. The impact resistant material of claim 1 , wherein the first, second, and third tiles further comprise a ceramic material.

19. The impact resistant material of claim 18 , wherein the ceramic material comprises an oxide ceramic material.

20. The impact resistant material of claim 18 , wherein the ceramic material comprises silicon carbide, boron carbide, or a combination thereof.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 16, 2018
From: SM (ASSIGNMENT FOR THE BENEFIT OF CREDITORS), LLC
To: UMICORE AG & CO. KG
Reel/Frame 045350/0280 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 4, 2014
From: BIBERGER, MAXIMILIAN A.
To: SDCMATERIALS, INC.
Reel/Frame 032349/0564 →
Continuity (3)
Continuation 12968235 · Dec 14, 2010
Provisional Application 61284329 · Dec 15, 2009
Related Publication 20140338519A1 · Nov 20, 2014