Molded concrete blocks having simulated brick or stone outer surfaces and method of making same
View Patent ↗A simulated stone or brick column or retaining wall is made up of rows of masonry blocks of generally trapezoidal configuration arranged in end-to-end relation to one another in each row, each block including a recessed portion being aligned with one another in each row and each block having textured wall surfaces simulating the appearance of brick or stone along one or more wall surfaces arranged in different configurations without the necessity of interlocking the blocks together.
1. A mold form for casting a concrete block, said form comprising;
an elastomeric mold being open at its upper end and having generally rectangular side walls defining front, rear and opposite end wall surfaces arranged in a rectangular array to define a cavity at its upper end with upright front, rear and opposite end wall surfaces, at least one of said surfaces being shaped to define a desired brick or stone configuration textured in a block to be cast in said mold, a bottom wall having an elongated triangular raised portion, said mold having an upper opening into said cavity;
fixed support frames rigidly supporting said mold when a block is cast in said cavity;
at least two vertical keyways extending adjacent to at least one adjoining corner;
a hinge reinforcing strap extending from a lower portion of each of said at least two vertical keyways along said bottom wall; and
said mold being releasable from engagement with said support frames after said casting has hardened whereby to permit expansion of said upright walls of said mold for removal of said hardened casting therefrom.
2. The mold form according to claim 1 wherein an adjacent pair of said wall surfaces are textured in said mold and said at least two vertical keyways extend adjacent to an adjoining corner between said textured wall surfaces and at opposite ends of said textured wall surfaces.
3. The mold form according to claim 2 wherein said hinge reinforcing strap extends between a pair of said at least two vertical keyways along the bottom of said mold.
4. A mold form for casting a concrete block or wall, said form comprising;
an elastomeric mold being open at its upper end and having generally rectangular side walls defining front, rear and opposite end wall surfaces arranged in a rectangular array to define a cavity at its upper end with upright front, rear and opposite end wall surfaces, at least one of said surfaces being shaped to define a desired brick or stone configuration textured in a block to be cast in said mold, said mold having an upper opening into said cavity;
a bottom surface having a raised portion of elongated triangular configuration and at least two keyways positioned in an adjacent or opposite side wall to said shaped wall surfaces, said at least two keyways defining the only releasable connections within said cavity; and
a hinge reinforcing strap extending along a lower portion of said mold between said at least two keyways.
5. The mold form according to claim 4 wherein said rear wall has a raised portion of elongated generally triangular configuration.
6. The mold form according to claim 4 wherein said rear surface and said sidewall surfaces are tapered.
7. The mold form according to claim 4 wherein said bottom surface has an area that is less than an area of said upper opening.
8. The mold form according to claim 4 wherein said mold comprises opposite front and rear surfaces, said rear surface tapering downwardly.
9. The mold form according to claim 4 wherein said at least two keyways are adapted to provide hinged separation of said mold.
10. The mold form according to claim 9 wherein said reinforcing strap extends between said at least two keyways from a lower portion of one of said at least two vertical keyways to a lower portion of another one of said at least two vertical keyways.