Combined gasification and vitrification system
View Patent ↗An optimized gasification/vitrification processing system having a gasification unit which converts organic materials to a hydrogen rich gas and ash in communication with a joule heated vitrification unit which converts the ash formed in the gasification unit into glass, and a plasma which converts elemental carbon and products of incomplete combustion formed in the gasification unit into a hydrogen rich gas.
1. A method for processing a mixture of organic and inorganic materials, the method comprising:
introducing the organic and inorganic materials to a gasification unit;
oxidizing at least a portion of the organic materials to produce an effluent having at least a gas portion and a solid portion and including at least a portion of the inorganic materials;
providing at least a portion of the effluent from the gasification unit to a vitrification unit having a molten glass bath;
exposing the at least a portion of the effluent to a plasma in the vitrification unit; and
heating the molten glass bath using joule heating.
2. The method of claim 1 , wherein the gasification unit comprises a downdraft gasification unit.
3. The method of claim 1 , wherein said providing at least a portion of the effluent from the gasification unit to the vitrification unit comprises controlling a transport mechanism to move at least a portion of the effluent.
4. The method of claim 3 , wherein the transport mechanism comprises a grate.
5. The method of claim 1 , wherein said exposing and heating are configured to convert at least a portion of the effluent into glass.
6. The method of claim 1 , wherein said exposing and heating are configured to convert at least a portion of the effluent to a hydrogen rich gas.
7. The method of claim 1 further comprising introducing an oxidant into the gasification unit through one or more injection ports.
8. The method of claim 7 further comprising controlling the flow of the oxidant into the gasification unit based, at least in part, on operating parameters of the gasification unit.
9. The method of claim 1 further comprising providing partially gasified organic materials, to a thermal residence chamber configured to provide additional oxidation of the partially gasified organic materials.
10. The method of claim 9 further comprising maintaining the partially gasified organic materials in the thermal residence chamber at a temperature of between 1000° C. and 1500° C.
11. The method of claim 9 further comprising introducing a gas to the thermal residence chamber.
12. The method of claim 9 , wherein the gas is selected from recycled synthesis gas, synthesis gas enriched in hydrogen, oxygen, steam, air, carbon dioxide, and combinations thereof.