IP Library Granted Patent US 9,194,085
Granted Patent B2
US 9,194,085 · App. 14/178,400 · Granted Nov 24, 2015

Method of installing a paving system

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Quick Facts
Patent No.
US 9,194,085
App. No.
14/178,400
Granted
Nov 24, 2015
Kind
B2
Abstract

A method for installing a paver system includes positioning a first grid substrate adjacent to a second grid substrate. The first grid substrate and the second grid substrate are flexibly bridged with a first paver piece. A first portion of the first paver piece is movably coupled with the first grid substrate at a first joint, and a second portion of the first paver piece is movably coupled with the second grid substrate at a second joint, the first and second grid substrates and the first paver piece forming an articulated paver linkage. A second paver piece is coupled with the second grid substrate. A third paver piece is coupled with the first grid substrate. The articulated paver linkage is fit within the specified area by movement of at least one of the first, second and third paver pieces and the first and second grid substrates. The movement is transmitted along the articulated paver linkage to maintain a specified alignment and spacing of the first, second and third paver pieces.

Claims (42)

1. A method for installing a paver system, comprising:

positioning a first grid substrate proximate to a second grid substrate, the first and second grid substrates extending at least partially over a specified area;

interlocking the first grid substrate and the second grid substrate with a first paver piece interlocking with each of the first and second grid substrates, the first paver piece positioned relatively above the first and second grid substrates, the first and second grid substrates and the first paver piece forming an articulating paver linkage, wherein the interlocking of the first grid substrate and the first paver piece includes a first lateral moving tolerance and the interlocking of the second grid substrate and the first paver piece includes a second lateral moving tolerance;

coupling a second paver piece with the second grid substrate, wherein the second paver piece is separate from the first paver piece; and

fitting the articulating paver linkage within the specified area through at least one of expansion and contraction of the articulating paver linkage within the specified area.

2. The method of claim 1 , wherein fitting includes at least one of expanding and contracting the articulating paver linkage within the specified area.

3. The method of claim 1 , wherein fitting includes rotatably moving the first paver piece relative to at least one of the first grid substrate and the second grid substrate.

4. The method of claim 1 , wherein fitting includes laterally moving the articulating paver linkage including relative movement of the first paver piece relative to at least one of the first grid substrate and the second grid substrate.

5. The method of claim 1 , comprising undulating the articulating paver linkage vertically to substantially correspond to a contour of the specified area.

6. The method of claim 1 , wherein interlocking includes positioning a first protrusion of the first paver piece at least partially within a first grid substrate recess and positioning a second protrusion of the first paver piece at least partially within a second grid substrate recess.

7. The method of claim 6 , wherein coupling the second paver piece with the second grid substrate includes positioning a third protrusion of the second paver piece at least partially within the second grid substrate recess, the third protrusion proximate the second protrusion.

8. The method of claim 7 , wherein the second lateral moving tolerance is defined by a width of the second grid substrate recess, a width of the second protrusion, and a width of the third protrusion.

9. The method of claim 1 , wherein coupling the second paver piece with the second grid substrate includes forming a radial tolerance space between the first paver piece and the second paver piece.

10. The method of claim 1 , comprising aligning a first upper surface of the first paver piece and a second upper surface of the second paver piece to a specified configuration based on of the radial tolerance space.

11. The method of claim 10 , wherein the consistent upper surface corresponds to a surface of the specified area.

12. The method of claim 1 , wherein the least one of expansion and contraction includes expansion or contraction of the articulating paver linkage according to the first and second lateral moving tolerances.

13. A method for installing a paver system, comprising:

positioning a first grid substrate proximate to a second grid substrate, the first grid substrate and the second grid substrate extending at least partially over a specified area;

interlocking the first grid substrate and the second grid substrate with a first paver piece interlocking with at least a portion of a first recess of the first grid substrate and at least a portion of a second recess of the second grid substrate, a first paver protrusion of the first paver piece movably received within the first recess, and a second paver protrusion of the first paver piece movably received within the second recess, wherein the first grid substrate, the second grid substrate, and the first paver piece form an articulating paver linkage, wherein the interlocking of the first grid substrate and the first paver piece includes a first lateral moving tolerance and the interlocking of the second grid substrate and the first paver piece includes a second lateral moving tolerance; and

fitting the articulating paver linkage within a corresponding portion of the specified area including manipulating the articulating paver linkage to assume a substantially identical geometry to the corresponding portion of the specified area.

14. The method of claim 13 , comprising interlocking the second grid substrate and a third grid substrate with a second paver piece interlocking with at least a portion of the second recess of the second grid substrate and at least a portion of a third recess of the third paver piece.

15. The method of claim 14 , wherein interlocking the second grid substrate includes forming a radial tolerance space disposed between the first grid substrate and the second grid substrate.

16. The method of claim 15 , wherein fitting comprises expanding the articulating paver linkage by transmitting a pulling force across at least one of the first paver piece and the second paver piece.

17. The method of claim 15 , wherein fitting further comprises contracting the articulating paver linkage including transmitting a pushing force on at least one of the first paver piece and the second paver piece.

18. The method of claim 12 , wherein aligning the articulating paver linkage includes undulating the articulating paver linkage vertically relative to a substantially horizontal axis.

19. The method of claim 15 , wherein the corresponding portion of the specified area is a non-linear area.

20. A paver system, comprising:

a first grid substrate;

a second grid substrate configured to be proximate the first grid substrate; and

a first paver piece configured to be interlocked with the first grid substrate and the second grid substrate, the first and second grid substrates and the first paver piece configured to form an articulating paver linkage wherein the interlock at the first grid substrate and the first paver piece includes a first lateral moving tolerance and the interlock at the second grid substrate and the first paver piece includes a second lateral moving tolerance.

21. The paver system of claim 20 , comprising:

the first grid substrate including a first recess of a first recess width;

the second grid substrate including second recess of a second recess width; and

the first paver piece including a first protrusion of a first protrusion width and a second protrusion of a second protrusion width, the first protrusion configured to be at least partially received within the first recess, the second protrusion configured to be at least partially received within the second recess.

22. The system of claim 21 , including a second paver piece including a third protrusion of a third protrusion width configured to be at least partially received within the second recess proximate the second protrusion.

23. The system of claim 22 , wherein the proximity of the first paver piece and the second paver piece define a first paver radial tolerance the first paver piece and the second paver piece.

24. The system of claim 23 , wherein a maximum first paver radial tolerance is defined by the difference of the combined second protrusion width and the third protrusion width from the second recess width.

25. The system of claim 23 , wherein the articulating linkage includes:

a third grid substrate including a third recess configured to receive a fourth protrusion of the second paver piece, the third grid substrate configured to be proximate the second grid substrate;

a third paver piece including a fifth protrusion configured to be received at least partially within the third recess, the proximity of the second paver piece and the third paver piece defining a second paver radial tolerance, the second paver piece movable with respect to the second grid substrate and the third grid substrate; and

the first paver piece, the second paver piece, and the third paver piece including a first upper surface, a second upper surface, and a third upper surface, respectively.

26. The system of claim 25 , wherein the first paver radial tolerance and the second paver radial tolerance are adjustably configured to align the first upper surface, the second upper surface, and the third upper surface to assume a substantially identical geometry of a corresponding portion of a non-linear specified area.

Assignments (12)
SECURITY INTEREST Recorded Nov 7, 2024
From: WILDHAWK INVESTMENTS, LLC
To: MONROE CAPITAL MANAGEMENT ADVISORS, LLC
Reel/Frame 069186/0482 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS (REEL/FRAME 42256/0577) Recorded Oct 4, 2024
From: DEUTSCHE BANK AG NEW YORK BRANCH
To: THE AZEK GROUP LLC (F/K/A CPG INTERNATIONAL LLC); SCRANTON PRODUCTS INC.
Reel/Frame 069133/0979 →
RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT R/F 059820/0498 Recorded Sep 27, 2024
From: BANK OF AMERICA, N.A., AS AGENT
To: CPG INTERNATIONAL LLC
Reel/Frame 069067/0461 →
CHANGE OF NAME Recorded Aug 30, 2023
From: CPG INTERNATIONAL LLC
To: THE AZEK GROUP LLC
Reel/Frame 064783/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 10, 2023
From: CPG INTERNATIONAL, LLC
To: WILDHAWK INVESTMENTS, LLC
Reel/Frame 062948/0112 →
PATENT SECURITY AGREEMENT - TERM LOAN Recorded Apr 28, 2022
From: CPG INTERNATIONAL LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 059820/0498 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY TRANSFERRED AT REEL/FRAME (042501/0329) Recorded Apr 28, 2022
From: JEFFERIES FINANCE LLC, AS SUCCESSOR ADMINISTRATIVE AGENT AND COLLATERAL AGENT
To: CPG INTERNATIONAL LLC; SCRANTON PRODUCTS, INC.
Reel/Frame 059842/0573 →
ASSIGNMENT OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (042311/0164) Recorded May 19, 2017
From: BARCLAYS BANK PLC, AS RESIGNING ADMINISTRATIVE AND COLLATERAL AGENT
To: JEFFERIES FINANCE LLC, AS SUCCESSOR ADMINISTRATIVE AND COLLATERAL AGENT
Reel/Frame 042501/0329 →
PATENT SECURITY AGREEMENT (TERM LOAN) Recorded Apr 21, 2017
From: CPG INTERNATIONAL LLC; SCRANTON PRODUCTS, INC.
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AND COLLATERAL AGENT
Reel/Frame 042311/0164 →
PATENT SECURITY INTEREST (ABL) Recorded Apr 14, 2017
From: CPG INTERNATIONAL LLC; SCRANTON PRODUCTS, INC.
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS ADMINISTRATIVE AND COLLATERAL AGENT
Reel/Frame 042256/0577 →
MERGER Recorded Feb 26, 2015
From: AZEK BUILDING PRODUCTS, INC.
To: CPG INTERNATIONAL LLC
Reel/Frame 035036/0934 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 30, 2014
From: VAST ENTERPRISES, LLC
To: AZEK BUILDING PRODUCTS, INC.
Reel/Frame 033419/0501 →