Low profile current measurement connector
View Patent ↗A current measurement connector may include a first part and a second part. Each part may include a mount and a joint. The first and second part may be joined via the respective joints through a current transformer interposed between the first and second parts. The respective mounts may be configured to receive a current from a current source and pass the received current through the current transformer via the first and second parts inducing a current in the current transformer. The induced current may be useable to measure the current from the current source. Methods for fabricating the current measurement connector may include die casting the first and second parts and press fitting the first and second parts at the respective joints through the current transformer. Methods for use may include withstanding a fault current pulse and dissipating heat associated with the pulse via the first and second parts.
1. A current measurement connector, comprising:
a first part, wherein the first part comprises:
a first mount; and
a first joint;
a second part, wherein the second part comprises:
a second mount; and
a second joint;
a current transformer, interposed between the first part and the second part; and
a spacer, interposed between the first mount and the second mount, wherein the spacer is configured to:
isolate the first mount and second mount from mechanical vibration; and
prevent an alternative electrical coupling between the first mount and second mount
wherein the first part and the second part connect at the first and second joints through the current transformer, thereby electrically coupling the first mount to the second mount, wherein the first mount and the second mount are configured to receive a first current from a current source; and
wherein the current measurement connector is configured to pass the first current from the current source through the first and second joints thereby inducing a second current in the current transformer, wherein the second current is useable to measure the first current.
2. The current measurement connector of claim 1 , wherein the first joint is a first cold-forming joint, wherein the second joint is a second cold-forming joint, and wherein the first part and the second part connect at the first and second cold-forming joints via a press fit.
3. The current measurement connector of claim 1 , wherein the first part further comprises:
one or more soldering pins, wherein the one or more soldering pins are configured to mount via a wave soldering process to a printed circuit board via through holes disposed in the printed circuit board.
4. The current measurement connector of claim 3 , wherein the first part is not electrically coupled to the printed circuit board.
5. The current measurement connector of claim 1 , wherein the first part and the second part are die cast from one or more of zinc, aluminum, or copper.
6. The current measurement connector of claim 1 , further comprising:
an overmold, wherein the overmold:
encapsulates the first and second parts connected through the current transformer;
electrically isolates the current measurement connector;
thermally insulates the current measurement connector; and
mechanically isolates the current measurement connector from mechanical vibration.
7. The current measurement connector of claim 1 , wherein the current measurement connector is able to withstand fault current pulses of at least approximately one thousand two hundred and fifty amperes for at least approximately one cycle, thereby protecting the current transformer from damage.
8. The current measurement connector of claim 1 , wherein the current measurement connector is able to dissipate heat associated with fault current pulses of at least approximately one thousand two hundred and fifty amperes for at least approximately one cycle, thereby protecting the current transformer from damage.
9. The current measurement connector of claim 1 , wherein, when connected, the first and second joints implement at least a portion of a primary coil.
10. The current measurement connector of claim 1 , wherein the first mount is further configured to electrically couple to a first wire lug via a first threaded fastener, wherein the second mount is further configured to electrically couple to a second wire lug via a second threaded fastener, and wherein the first and second wire lug are electrically coupled to the current source.
11. A method for measuring current, the method comprising:
connecting a current source to a current measurement connector via a first and second mount of the current measurement connector, wherein a spacer is interposed between the first mount and the second mount, and is configured to isolate the first mount and second mount from mechanical vibration, and prevent an alternative electrical coupling between the first mount and second mount, wherein the current measurement connector comprises a first part and a second part, and wherein the first part and the second part connect at respective cold-forming joints through a current transformer interposed between the first and second parts; and
passing, via the current measurement connector, a first current from the current source through the respective cold-forming joints thereby inducing a second current in the current transformer, wherein the second current is useable to measure the first current.
12. The method of claim 11 , further comprising:
applying a fault current pulse, wherein the fault current pulse is at least approximately one thousand two hundred and fifty amperes for at least approximately one cycle; and
dissipating, via the first and second parts, heat associated with said applying thereby withstanding said applying and protecting the current transformer.