IP Library Granted Patent US 9,217,939
Granted Patent B2
US 9,217,939 · App. 14/180,411 · Granted Dec 22, 2015

Toner formulations having improved toner usage efficiency and method to make the same

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Quick Facts
Patent No.
US 9,217,939
App. No.
14/180,411
Granted
Dec 22, 2015
Kind
B2
Abstract

A toner composition and a method of making a toner composition wherein toner particles having an average size in the range of 1-25 μm may be mixed with large fumed silica particles sized 70 nm to 120 nm and medium fumed silica particles sized 30 nm to 60 nm and optionally alumina particles surface treated with an inorganic/organic compound. The large sized fumed silica particles are present in the range of 0.1% to 2% by weight of the toner composition. The medium sized fumed silica particles are present in the range of 0.1% to 2% by weight of the toner composition. The alumina particles surface treated with an inorganic/organic compound may be present in the range of 0.01% to 1.0% by weight of the toner composition.

Claims (24)

1. A toner composition, comprising:

toner particles;

medium sized fumed silica particles combined with said toner particles having a primary particle size in the range of 30 nm to 60 nm and present in the range of 0.1% to 2.0% wt of the toner composition;

large sized fumed silica particles combined with said toner particles having a primary particle size in the range of 70 nm to about 120 nm, and present in the range of 0.1% to 2% by weight of the toner composition.

2. The toner composition of claim 1 , wherein said medium sized fumed silica particles are treated with a surface treatment selected from the group consisting of hexamethyldisilazane and polydimethylsiloxane.

3. The toner composition of claim 1 , wherein said large sized fumed silica particles are treated with a surface treatment selected from the group consisting of hexamethyldisilazane, polydimethylsiloxane, dimethyldichlorosilane, dimethyldiethoxysilane octyltrialkoxysilane and combinations thereof.

4. The toner composition of claim 1 , wherein the ratio of said medium sized silica to said large sized fumed silica is about 95/5 to about 5/95, more preferably 95/5 to about 50/50.

5. The toner composition of claim 1 , further comprising alumina particles present in the range of 0.01% by 1.0% by weight of the toner composition.

6. The toner composition of claim 5 , wherein said alumina particles are surface treated with octylsilane.

7. The toner composition of claim 1 , further comprising small sized silica particles having a primary particle size in the range of 2 nm to 20 nm present in the range of 0.1% to 0.5% by weight of the toner composition.

8. The toner composition of claim 1 , wherein said toner particles comprise a styrene-acrylate based copolymer resin.

9. The toner composition of claim 1 , wherein said toner particles comprise a polyester based resin.

10. The toner composition of claim 1 , wherein said large sized fumed silica particles are present in the range of 0.25% to 1% by weight of the toner composition.

11. The toner composition of claim 1 , wherein said large sized fumed silica particles are sized 70 nm to 80 nm.

12. A toner composition, comprising:

toner particles;

medium sized silica particles combined with said toner particles having a primary particle size in the range of 30 nm to 60 nm and present in the range of 0.1% 0 to 2.0% wt of the toner composition,

large sized fumed silica particles combined with said toner particles having a primary particle size in the range of 70 nm to about 100 nm and preferably about 70 nm to about 80 nm and present in the range of 0.1% to 2% by weight of the toner composition,

alumina particles surface treated with octylsilane and present in the range of 0.01% by 1.0% by weight of the toner composition,

small sized silica particles having a primary particle size in the range of 2 nm to 20 nm present in the range of 0.1% to 0.5% by weight of the toner composition; and

titania present in the range of about 0.2% to about 1.0% by weight of the toner composition.

13. The toner composition of claim 12 , wherein said medium sized silica particles are treated with a surface treatment selected from the group consisting of hexamethyldisilazane and polydimethylsiloxane.

14. The toner composition of claim 12 , wherein said large sized fumed silica particles are treated with a surface treatment selected from the group consisting of hexamethyldisilazane, polydimethylsiloxane, dimethyldichlorosilane, dimethyldiethoxysilane octyltrialkoxysilane and combinations thereof.

15. The toner composition of claim 12 wherein said titania is acicular titanium oxide.

Assignments (8)
SECURITY INTEREST Recorded Jan 5, 2026
From: LEXMARK INTERNATIONAL, INC.
To: BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 074202/0192 →
SECURITY INTEREST Recorded Jan 5, 2026
From: LEXMARK INTERNATIONAL, INC.
To: BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 074202/0293 →
SECURITY INTEREST Recorded Sep 23, 2025
From: LEXMARK INTERNATIONAL, INC.
To: CITIBANK, N.A.
Reel/Frame 073007/0118 →
SECURITY INTEREST Recorded Sep 23, 2025
From: LEXMARK INTERNATIONAL, INC.
To: JEFFERIES FINANCE LLC
Reel/Frame 073007/0346 →
RELEASE OF SECURITY INTEREST Recorded Jan 18, 2024
From: CHINA CITIC BANK CORPORATION LIMITED, GUANGZHOU BRANCH, AS COLLATERAL AGENT
To: LEXMARK INTERNATIONAL, INC.
Reel/Frame 066345/0026 →
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT U.S. PATENT NUMBER PREVIOUSLY RECORDED AT REEL: 046989 FRAME: 0396. ASSIGNOR(S) HEREBY CONFIRMS THE PATENT SECURITY AGREEMENT. Recorded Oct 24, 2018
From: LEXMARK INTERNATIONAL, INC.
To: CHINA CITIC BANK CORPORATION LIMITED, GUANGZHOU BRANCH, AS COLLATERAL AGENT
Reel/Frame 047760/0795 →
PATENT SECURITY AGREEMENT Recorded Aug 30, 2018
From: LEXMARK INTERNATIONAL, INC.
To: CHINA CITIC BANK CORPORATION LIMITED, GUANGZHOU BRANCH, AS COLLATERAL AGENT
Reel/Frame 046989/0396 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 14, 2014
From: SRINIVASAN, KASTURI RANGAN
To: LEXMARK INTERNATIONAL, INC.
Reel/Frame 032217/0152 →