IP Library Granted Patent US 9,443,633
Granted Patent B2
US 9,443,633 · App. 14/184,568 · Granted Sep 13, 2016

Electromagnetically actuated multi-leaf collimator

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Quick Facts
Patent No.
US 9,443,633
App. No.
14/184,568
Granted
Sep 13, 2016
Kind
B2
Abstract

A multi-leaf collimator with electromagnetically actuated leaves. The multi-leaf collimator includes a plurality of leaves, a leaf guide configured to support the plurality of leaves, and a plurality of magnets. Each leaf includes a blocking portion that is radio opaque, a drive portion connected to the blocking portion, and a coil embedded in the drive portion. The coil is operatively connected to an electrical current source to generate a first magnetic field. The first magnetic field interacts with the magnetic field generated by the magnet to thereby move the leave to a desired state. The leaves have the capability of moving at speeds of 50 cm/s up to and higher than 1 m/s.

Claims (69)

1. A multi leaf collimator (MLC) comprising:

a plurality of leaves having a length of travel, wherein each leaf comprises:

a blocking portion having a length L and a width W and being radio opaque, the blocking portion configured to block treatment level radiation,

a drive portion having a length L′ and a width W′, the drive portion connected to the blocking portion, the drive portion including a recessed portion, and

a conductive coil operatively connected to an electrical current source, wherein

the conductive coil is positioned in the recessed portion and fixed to the drive portion along at least a portion of length L′, and wherein electrical current passing through the conductive coil generates a first magnetic field;

a leaf guide configured to support the plurality of leaves; and

a plurality of stationary magnets, each magnet positioned adjacent to the drive portion of at least one leaf, wherein each stationary magnet has a second magnetic field configured to operate in conjunction with the first magnetic field to exert a force on the drive portion.

2. The MLC of claim 1 , wherein the MLC comprises a first bank including the plurality of leaves and a second bank including the plurality of leaves.

3. The MLC of claim 1 , further comprising a first leaf position encoder.

4. The MLC of claim 3 , further comprising a second leaf position encoder.

5. The MLC of claim 1 , wherein the width W of the blocking portion is greater than the width W of the drive portion.

6. The MLC of claim 5 , wherein the length of each of the plurality of stationary magnets (L″) is selected such that the number of coils adjacent to the plurality of stationary magnets at any given time during leaf motion remains approximately constant.

7. A multi leaf collimator (MLC) comprising:

a plurality of leaves having a length of travel, wherein each leaf comprises:

a blocking portion having a length L and a width W and being radio opaque, the blocking portion configured to block treatment level radiation,

a drive portion having a length L′ and a width W′, the drive portion connected to the blocking portion, and

a conductive coil operatively connected to an electrical current source, wherein the conductive coil is fixed to the drive portion along at least a portion of length L′, and wherein electrical current passing through the conductive coil generates a first magnetic field;

a leaf guide configured to support the plurality of leaves;

a plurality of stationary magnets, each magnet positioned adjacent to the drive portion of at least one leaf, wherein each stationary magnet has a second magnetic field configured to operate in conjunction with the first magnetic field to exert a force on the drive portion;

a magnetic drive module, the magnetic drive module including:

an upper portion having the drive portion of a first subset of the plurality of leaves extending therein and a first subset of the plurality of stationary magnets, wherein each stationary magnet of the first subset is positioned on either side of the drive portion of the first subset of the plurality of leaves;

a lower portion having the drive portion of a second subset of the plurality of leaves extending therein and a second subset of the plurality of stationary magnets, wherein each stationary magnet of the second subset is positioned on either side of the drive portion of the second subset of the plurality of leaves;

wherein the first subset of stationary magnets in the upper portion are horizontally offset from the second subset of stationary magnets in the lower portion; and

wherein the drive portion in the first subset and second subset of the plurality of leaves is alternatingly located in the upper portion and the lower portion for each adjacent leaf.

8. The MLC of claim 7 , wherein the first subset of stationary magnets in the upper portion are horizontally offset from the second subset of stationary magnets in the lower portion by approximately a thickness of one leaf.

9. A system for collimating a therapeutic radiation beam, the system comprising:

a multi leaf collimator (MLC) comprising:

a plurality of leaves having a length of travel, wherein each leaf comprises

a blocking portion having a length L and a width W and being radio opaque, the blocking portion configured to block treatment level radiation,

a drive portion having a length L′ and a width W′, the drive portion connected to the blocking portion, the drive portion including a recessed portion, and

a conductive coil operatively connected to an electrical current source, wherein the coil is positioned in the recessed portion and fixed to the drive portion along at least a portion of the length L′, and wherein electrical current passing through the coil generates a first magnetic field;

a leaf guide configured to support the plurality of leaves; and

a plurality of stationary magnets, each magnet positioned adjacent to the drive portion of at least one leaf, wherein each stationary magnet has a second magnetic field configured to operate in conjunction with the first magnetic field to exert a force on the drive portion; and

a driver component, wherein the driver component directs electrical current to the coil, thereby causing movement of the plurality of leaves to desired states.

10. A method for collimating a radiation beam with a multi leaf collimator (MLC), the method comprising:

determining a desired state for a leaf of the MLC, wherein the leaf is configured to block treatment level radiation;

activating a magnetic field of a conductive coil positioned in a recessed portion of the leaf, the leaf having a length of travel;

if the leaf is not in the desired state, modifying the magnetic field of the conductive coil to interact with a second magnetic field and result in a force on the leaf causing the leaf to move; and

stopping the leaf at the desired state anywhere along the length of travel.

11. The method of claim 10 , wherein the leaf moves at a speed of at least 50 cm/s.

12. The method of claim 10 further comprising:

wherein modifying the magnetic field of the conductive coil when the leaf is not in the desired state includes applying an electrical current to the conductive coil residing within a driving portion of the leaf to generate a first magnetic field, wherein the first magnetic field operates in conjunction with the second magnetic field of stationary magnets on either side of the driving portion resulting in the force on the driving portion causing the leaf to move.

13. The method of claim 12 , wherein stopping the leaf at the desired state comprises applying a braking force by modifying the electrical current to the conductive coil such that the first magnetic field operates in conjunction with the second magnetic field resulting in a braking force to the driving portion of the leaf.

14. The method of claim 10 , wherein the radiation beam comprises one of photons, protons, and other ions.

15. A multi leaf collimator (MLC) comprising:

a plurality of leaves having a length of travel, wherein each leaf comprises

a blocking portion having a length L and a width W, wherein the blocking portion is radio opaque and configured to block treatment level radiation; and

a drive portion having a length L′ and a width W′, the drive portion connected to the blocking portion, the drive portion including a recessed portion, and

a conductive coil operatively connected to an electrical current source, the conductive coil positioned in the recessed portion and fixed to the drive portion along at least a portion of length L′; and

wherein at least one of the leaves is capable of moving at a speed of at least 50 cm/s and stopping at a position anywhere along the length of travel.

16. The MLC of claim 15 , wherein at least one of the leaves is capable of stopping anywhere along the length of travel to within 100 microns or less of a desired position.

17. A multi leaf collimator (MLC) comprising:

a plurality of leaves having a length of travel, wherein each leaf comprises

a blocking portion having a length L and a width W, wherein the blocking portion is radio opaque and configured to block treatment level radiation; and

a drive portion having a length L′ and a width W′, the drive portion connected to the blocking portion;

wherein at least one of the leaves is capable of moving at a speed of at least 50 cm/s and stopping at a position anywhere along the length of travel;

a plurality of conductive coils operatively connected to an electrical current source, wherein each of the conductive coils is fixed to the drive portion of one of the leaves along at least a portion of length L′, and wherein electrical current passing through the conductive coils generates a first magnetic field;

a leaf guide configured to support the plurality of leaves; and

a plurality of stationary magnets positioned adjacent to the drive portion, wherein each stationary magnet has a second magnetic field configured to operate in conjunction with the first magnetic field to exert a force on the drive portion.

18. The MLC of claim 17 , wherein each of the plurality of stationary magnets is positioned one on either side of the drive portion.

19. A multi leaf collimator (MLC) comprising:

a plurality of leaves having a length of travel, wherein each leaf comprises:

a blocking portion having a length L and a width W and being radio opaque, the blocking portion configured to block treatment level radiation,

a drive portion having a length L′ and a width W′, the drive portion including a recessed portion and connected to the blocking portion, and

a permanent magnet positioned in the recessed portion of the drive portion;

a leaf guide configured to support the plurality of leaves; and

a plurality of conductive coils, at least one coil positioned between adjacent leaves and connected to an electrical current source to generate a first magnetic field when current passes through the at least one coil that interacts with a second magnetic field generated by the magnet to exert a force on the drive portion.

20. The MLC of claim 19 , wherein the width W of the blocking portion is greater than the width W′ of the drive portion.

Assignments (14)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 8, 2025
From: ACCURAY INCORPORATED
To: ACCURAY LLC
Reel/Frame 072189/0891 →
RELEASE OF SECURITY INTEREST Recorded Jun 6, 2025
From: FIRST-CITIZENS BANK & TRUST COMPANY
To: ACCURAY INCORPORATED
Reel/Frame 071638/0034 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 11, 2023
From: TOMOTHERAPY INCORPORATED
To: ACCURAY INCORPORATED
Reel/Frame 064218/0337 →
RELEASE OF SECURITY INTEREST Recorded May 20, 2021
From: MIDCAP FINANCIAL TRUST
To: ACCURAY INCORPORATED; TOMOTHERAPY INCORPORATED
Reel/Frame 056318/0751 →
RELEASE OF SECURITY INTEREST Recorded May 20, 2021
From: MIDCAP FUNDING IV TRUST (AS SUCCESSOR BY ASSIGNMENT FROM MIDCAP FUNDING X TRUST, AS SUCCESSOR BY ASSIGNMENT FROM MIDCAP FUNDING IV TRUST, AS SUCCESSOR BY ASSIGNMENT FROM MIDCAP FINANCIAL TRUST)
To: ACCURAY INCORPORATED; TOMOTHERAPY INCORPORATED
Reel/Frame 056318/0559 →
SECURITY INTEREST Recorded May 14, 2021
From: ACCURAY INCORPORATED; TOMOTHERAPY INCORPORATED
To: SILICON VALLEY BANK, AS ADMINISTRATIVE AND COLLATERAL AGENT
Reel/Frame 056247/0001 →
ASSIGNMENT OF SECURITY AGREEMENTS Recorded Mar 1, 2019
From: MIDCAP FUNDING X TRUST (AS SUCCESSOR BY ASSIGNMENT FROM MIDCAP FUNDING IV TRUST, AS SUCCESSOR BY ASSIGNMENT FROM MIDCAP FINANCIAL TRUST), AS EXISTING ADMINISTRATIVE AGENT
To: MIDCAP FUNDING IV TRUST, AS SUCCESSOR TO EXISTING ADMINISTRATIVE AGENT
Reel/Frame 048481/0804 →
SECURITY INTEREST Recorded Dec 19, 2017
From: ACCURAY INCORPORATED; TOMOTHERAPY INCORPORATED
To: MIDCAP FINANCIAL TRUST
Reel/Frame 044910/0685 →
SECURITY INTEREST Recorded Jun 15, 2017
From: ACCURAY INCORPORATED; TOMOTHERAPY INCORPORATED
To: MIDCAP FUNDING IV TRUST (AS SUCCESSOR BY ASSIGNMENT FROM MIDCAP FINANCIAL TRUST)
Reel/Frame 042826/0358 →
RELEASE OF SECURITY INTEREST Recorded Jun 15, 2017
From: CERBERUS BUSINESS FINANCE, LLC. AS COLLATERAL AGENT
To: ACCURAY INCORPORATED; TOMOTHERAPY INCORPORATED
Reel/Frame 042821/0580 →
ASSIGNMENT FOR SECURITY - PATENTS Recorded Jan 13, 2016
From: ACCURAY INCORPORATED; TOMOTHERAPY INCORPORATED
To: CERBERUS BUSINESS FINANCE, LLC, AS COLLATERAL AGENT
Reel/Frame 037513/0170 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 12, 2014
From: ORTON, MATTHEW J.; O'CONNELL, ROBERT; SCHMIDT, RICHARD C.; REITZ, GRAHAM
To: ACCURAY INCORPORATED
Reel/Frame 033517/0793 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 12, 2014
From: APPLIMOTION, INC.
To: TOMOTHERAPY INCORPORATED
Reel/Frame 033517/0667 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 26, 2014
From: MASTROMATTEI, ROBERT
To: APPLIMOTION, INC.
Reel/Frame 033190/0697 →