IP Library Patent Application 14185748
Patent Application
App. No. 14/185,748

POLYETHYLENE FOAM AND MULTILAYERED STRUCTURE INCLUDING THE SAME

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Quick Facts
Patent No.
US None
App. No.
14/185,748
Abstract

The present invention relates to polyethylene foam and materials including the same. In various embodiments, the present invention provides a foam including a solid composition including polyethylene, and a gaseous composition including a blowing agent. Various embodiments provide a multilayered structure including the foam, and methods of making and using the foam and multilayered structure. In various embodiments, the multilayered structure can be a geomembrane.

Claims (75)

1 . A foam, comprising:

a solid composition comprising a blend of LDPE and a linear polyolefin; and

a gaseous composition comprising a blowing agent.

2 . The foam of claim 1 , wherein the linear polyolefin comprises at least one of HDPE, MDPE, LLDPE, VLDPE, ULDPE, and polyolefin plastomer.

3 . The foam of claim 1 , wherein the linear polyolefin comprises LLDPE.

4 . The foam of claim 1 , wherein the solid composition comprises about 0.1 wt % to about 99.9 wt % linear polyolefin.

5 . The foam of claim 1 , wherein the solid composition further comprises a UV stabilizer, a UV absorber, an antioxidant, a pigment material, a nucleating agent, a filler, or a polyolefin.

6 . The foam of claim 1 , wherein the foam has a thickness of about 1 mils to about 3000 mils.

7 . The foam of claim 1 , wherein the density of the foam is about 0.5 to about 1.0 g/cm 3 .

8 . A multilayered structure, comprising:

at least one first layer comprising polyethylene; and

at least one second layer comprising the foam of claim 1 .

9 . The multi-layered structure of claim 8 , wherein the structure comprises at least one of packaging, a construction film or liner, an agricultural film or liner, and a geomembrane.

10 . The multilayered structure of claim 8 , wherein the at least one first layer comprises LLDPE.

11 . The multilayered structure of claim 8 , wherein the at least one first layer has a thickness of about 1-40 mils.

12 . A multilayered structure, comprising:

a) at least one first layer comprising polyethylene;

b) at least one second layer comprising the foam of claim 1 ; and

c) at least one first layer comprising polyethylene;

wherein layer a) is in contact with layer b), and layer b) is in contact with layer c).

13 . The multilayered structure of claim 8 , further comprising:

at least one reinforcing layer in contact with the at least one first layer.

14 . The multilayered structure of claim 13 , wherein the reinforcing layer comprises scrim and optionally comprises polyethylene.

15 . A multilayered structure, comprising:

b) at least one second layer comprising the foam of claim 1 ;

c) at least one first layer comprising polyethylene; and

d) at least one reinforcing layer comprising scrim and optionally comprising polyethylene;

wherein layer b) is in contact with layer c), and layer c) is in contact with layer d).

16 . A multilayered structure, comprising:

a) at least one first layer comprising polyethylene;

b) at least one second layer comprising the foam of claim 1 ;

c) at least one first layer comprising polyethylene;

d) at least one reinforcing layer comprising scrim and optionally comprising polyethylene;

e) at least one first layer comprising polyethylene;

f) at least one second layer comprising the foam of claim 1 ; and

g) at least one first layer comprising polyethylene;

wherein layer a) is in contact with layer b), layer b) is in contact with layer c), layer c) is in contact with layer d), layer d) is in contact with layer e), layer e) is in contact with layer f), and layer f) is in contact with layer g).

17 . The multilayered structure of claim 16 , wherein

the least one first layer a) comprises about 95 wt % to about 100 wt % LLDPE;

the at least one second layer b) comprises a foam comprising

a solid composition comprising a blend of LDPE and a linear polyolefin, the composition comprising about 20 wt % to about 80 wt % of the LDPE and about 20 wt % to about 80 wt % of the linear polyolefin; and

a gaseous composition comprising a blowing agent;

the at least one first layer c) comprises about 95 wt % to about 100 wt % LLDPE;

the at least one first layer e) comprises about 95 wt % to about 100 wt % LLDPE;

the at least one second layer f) comprises a foam comprising

a solid composition comprising a blend of LDPE and a linear polyolefin, the composition comprising about 20 wt % to about 80 wt % of the LDPE and about 20 wt % to about 80 wt % of the linear polyolefin; and

a gaseous composition comprising a blowing agent; and

the at least one first layer g) comprises about 95 wt % to about 100 wt % LLDPE;

wherein layer a) is in contact with layer b), layer b) is in contact with layer c), layer c) is in contact with layer d), layer d) is in contact with layer e), layer e) is in contact with layer f), and layer f) is in contact with layer g),

the multilayered structure has a total thickness of about 30 mils to about 80 mils, and

the multilayered structure has an overall density of about 0.7 g/cm 3 to about 0.9 g/cm 3 .

18 . A multilayered structure, comprising:

a) at least one first layer comprising polyethylene;

b) at least one second layer comprising a foam comprising

a solid composition comprising LDPE, LLDPE, MDPE, HDPE, VLDPE, ULDPE, polyolefin plastomer, or any combination thereof, and

a gaseous composition including a blowing agent;

c) at least one first layer comprising polyethylene; and

d) at least one reinforcing layer comprising scrim and optionally comprising polyethylene;

wherein layer a) is in contact with layer b), layer b) is in contact with layer c), and layer d) is in contact with the at least one first layer a) or c).

19 . The multilayered structure of claim 18 , further comprising

e) at least one first layer comprising polyethylene;

f) at least one second layer comprising a foam comprising

a solid composition comprising LDPE, LLDPE, MDPE, HDPE, VLDPE, ULDPE, polyolefin plastomer, or any combination thereof, and

a gaseous composition including a blowing agent; and

g) at least one first layer comprising polyethylene;

wherein layer a) is in contact with layer b), layer b) is in contact with layer c), layer c) is in contact with layer d), layer d) is in contact with layer e), layer e) is in contact with layer f), and layer f) is in contact with layer g).

20 . A method of making a multilayered structure, comprising:

extruding a foam layer comprising

a solid composition comprising a blend of LDPE and a linear polyolefin, and

a gaseous composition comprising a blowing agent;

extruding a first layer comprising polyethylene; and

assembling a multilayered structure comprising

b) at least one of the first layer comprising polyethylene, and

c) at least one of a second layer comprising the foam layer;

wherein layer b) is in contact with layer c).

Assignments (3)
CHANGE OF NAME Recorded Apr 14, 2023
From: RAVEN ENGINEERED FILMS, INC.
To: VIAFLEX, INC.
Reel/Frame 063336/0587 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 25, 2022
From: RAVEN INDUSTRIES, INC.
To: RAVEN ENGINEERED FILMS, INC.
Reel/Frame 059789/0269 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 20, 2014
From: XING, PEIXIANG
To: RAVEN INDUSTRIES, INC.
Reel/Frame 032260/0695 →