MODIFIED POLYURETHANES
The present invention relates to isocyanate functional prepolymers, aqueous polyurethane dispersions produced from the prepolymers and various uses of such dispersions. The prepolymers are prepared by reacting a diisocyanate, a dihydroxy compound having a number average molecular weight of from about 700 to about 16,000, and a trihydroxy component of the formula: R—(OH) 3 where R is a saturated straight chain or branched chain aliphatic group of from 2 to 8 carbon atoms. The invention also relates to polyurethane dispersions prepared from the prepolymers and to various uses of the resultant dispersions.
1 - 15 . (canceled)
16 . A process for preparing an aqueous polyurethane dispersion comprising:
(a) dissolving a prepolymer in an organic, at least partially water-miscible solvent having no isocyanate-reactive groups to form a prepolymer solution, the prepolymer having an NCO content of from about 1 to about 6% by weight, and being prepared by reacting:
A) an organic diisocyanate,
B) at least one dihydroxy compound having a number average molecular weight of from about 700 to about 16,000 and
C) a trihydroxy component of the formula:
R—(OH) 3
where R is a saturated straight chain or branched chain aliphatic group of from 2 to 8 carbon atoms, and
wherein the amount of component C) is such that the hydroxy groups from component C) amount to from about 2 to about 15% based on the total amount of hydroxy equivalents used to produce the prepolymer,
(b) reacting the prepolymer in the prepolymer solution with
D) the sodium salt of N-(2-aminoethyl)-2-aminoethane sulfonic acid and
E) an aminic or hydrazinic chain lengthening agent,
at an NCO to active hydrogen equivalent ratio of from about 3:1 to about 1.4:1 to form a polyurethane resin;
(c) precipitating the polyurethane resin by adding water to the solution; and
(d) optionally distilling off the organic solvent in whole or in part.
17 . The process of claim 16 , wherein the amount of component C) is such that the hydroxy groups from component C) amount to from about 2 to 6.93% based on the total amount of hydroxy equivalents used to produce the prepolymer.
18 . The process of claim 17 , wherein the amount of component C) is such that the hydroxy groups from component C) amount to from about 4 to 6.93% based on the total amount of hydroxy equivalents used to produce the prepolymer.
19 . The process of claim 16 , wherein the NCO to active hydrogen equivalent ratio is from about 2:1 to about 1.6:1.
20 . The process of claim 16 , wherein the amount of component D) is such that the degree of neutralization or quaternization in the dispersion is from about 1 to about 200 milliequivalents of ionic groups per 100 g solids.
21 . An aqueous dispersion comprising from about 70 to about 95% by weight of a dispersion prepared by the process of claim 16 and from about 5 to about 30% by weight of an aqueous polyurethane dispersion produced from a prepolymer that does not use a trihydroxy compound in its preparation, the percentages based on the total weight of the combined dispersions.
22 . In a process for forming a film by spraying an aqueous dispersion onto a substrate and drying the dispersion to evaporate water present, the improvement wherein the dispersion is an aqueous polyurethane dispersion prepared by the process of claim 16 .
23 . In a process for preparing a film by a process comprising coating a substrate with a coagulating agent, applying a dispersion to the substrate so-coated, treating the so-coated substrate with water at a temperature sufficient to remove excess coagulating agent, heating the resultant coating to dry it and removing the resultant film from the substrate, the improvement wherein the dispersion is an aqueous polyurethane dispersion prepared by the process of claim 16 .
24 . A medical glove produced according to the process of claim 23 .