Water resistant battery box
View Patent ↗A water resistant battery box for use with electronic faucets. The battery box includes a lower housing, a cover supported by the lower housing, and an upper housing positioned between the lower housing and the cover. The upper housing includes a lip seal cooperating with the lower housing to prevent water from leaking into the housing while permitting for internal pressure within the battery box to be relieved.
1. A battery box comprising:
a lower housing;
a cover supported by the lower housing; and
an upper housing positioned intermediate the lower housing and the cover, the upper housing including a lip seal to engage an inner surface of the lower housing;
a lower electrical contact supported by a base of the lower housing;
an upper electrical contact supported by the upper housing, the upper electrical contact extending through a lower wall of the upper housing;
a terminal of an electrically conductive wire coupled to the upper electrical contact, the wire extending through an opening in the cover; and
an adapter received within the lower housing and configured to receive a plurality of AA cell batteries, wherein the lower housing is configured to receive C cell batteries without the adapter;
wherein the upper housing is formed of a polymer, and the lip seal is integrally formed with the upper housing.
2. The battery box of claim 1 , wherein the lip seal includes a v-shaped cross-section to facilitate sealing against external water and venting gas pressure from within the lower housing.
3. The battery box of claim 1 , wherein the upper electrical contact comprises a rivet including a button head facing batteries received within the lower housing and a shaft extending through the lower wall of the upper housing.
4. The battery box of claim 3 , wherein the lower electrical contact comprises a dual spring contact.
5. A battery box comprising:
a lower housing;
a cover supported by the lower housing;
an upper housing positioned intermediate the lower housing and the cover, the upper housing including a lip seal to engage an inner surface of the lower housing;
a lower electrical contact supported by a base of the lower housing;
an upper electrical contact supported by the upper housing, the upper electrical contact extending through a lower wall of the upper housing;
a terminal of an electrically conductive wire coupled to the upper electrical contact, the wire extending through an opening in the cover; and
an adapter received within the lower housing and configured to receive a plurality of AA cell batteries, wherein the lower housing is configured to receive C cell batteries without the adapter;
wherein an upper end of the lower housing includes a pair of upwardly extending tabs configured to snap into openings formed in the cover, thereby securing the cover to the lower housing.
6. The battery box of claim 5 , wherein the lip seal includes a v-shaped cross-section to facilitate sealing against external water and venting gas pressure from within the lower housing.
7. The battery box of claim 5 , comprises a rivet including a button head facing batteries received within the lower housing and a shaft extending through the lower wall of the upper housing.
8. The battery box of claim 7 , wherein the lower electrical contact comprises a dual spring contact.
9. A battery box comprising:
a lower housing including an internal chamber configured to receive batteries;
an upper housing operably coupled to the lower housing and including a lower wall having an opening, and a lip seal to engage an inner surface of the lower housing, wherein the lip seal includes a v-shaped cross-section to facilitate sealing against external water and venting gas pressure from within the lower housing;
a lower electrical contact supported by a base of the lower housing;
an upper electrical contact supported by the upper housing, the upper electrical contact comprising a rivet including a button head facing batteries received within the lower housing and a shaft extending through the opening in the lower wall of the upper housing, the button head and the shaft sealing the opening in the lower wall of the upper housing; and
a cover, the upper housing being positioned intermediate the lower housing and the cover;
wherein an upper end of the lower housing includes a pair of upwardly extending tabs configured to snap into openings formed in the cover, thereby securing the cover to the lower housing.
10. The battery box of claim 9 , wherein the internal chamber of the lower housing is configured to receive C cell batteries.
11. The battery box of claim 10 , further comprising an adapter received within the lower housing and configured to receive a plurality of AA cell batteries.
12. The battery box of claim 9 , wherein the lower electrical contact comprises a dual spring contact.
13. A battery box comprising:
a lower housing including an internal chamber configured to receive batteries;
an upper housing operably coupled to the lower housing and including a lower wall having an opening, and a lip seal to engage an inner surface of the lower housing, wherein the lip seal includes a v-shaped cross-section to facilitate sealing against external water and venting gas pressure from within the lower housing;
a lower electrical contact supported by a base of the lower housing; and
an upper electrical contact supported by the upper housing, the upper electrical contact comprising a rivet including a button head facing batteries received within the lower housing and a shaft extending through the opening in the lower wall of the upper housing, the button head and the shaft sealing the opening in the lower wall of the upper housing;
wherein the upper housing is formed of a polymer, and the lip seal is integrally formed with the upper housing.
14. The battery box of claim 13 , further comprising a cover, the upper housing being positioned intermediate the lower housing and the cover.
15. The battery box of claim 13 , wherein the internal chamber of the lower housing is configured to receive C cell batteries.
16. The battery box of claim 15 , further comprising an adapter received within the lower housing and configured to receive a plurality of AA cell batteries.
17. The battery box of claim 13 , wherein the lower electrical contact comprises a dual spring contact.