Flatness of a rolled strip
View Patent ↗Systems and methods for improving the flatness of a rolled sheet or strip by the application of differential cooling. A cooling agent can be selectively applied along the width of the strip. More cooling can be applied to the edges of the strip, where tension is greatest, to increase tension at the edges. The strip can be allowed to lengthen at these edges, which can improve flatness. In some embodiments, a closed loop flatness control system is used to measure the flatness of a strip and automatically adjust the differential cooling based on the measurement.
1. A system for improving flatness of rolled metal, comprising:
a cooling unit configured to distribute cooling agent to a strip moving in a longitudinal direction such that the cooling agent distributed by the cooling unit induces a non-homogenous temperature gradient across a width of the strip and subsequent differential tensions across the width of the strip that induces localized increased tension in high tension regions of the strip, wherein the cooling unit comprises at least one nozzle having openings positioned adjacent lateral edges of the width of the strip to distribute more of the cooling agent to the lateral edges of the strip than to a middle of the width of the strip when cooling agent is distributed through the openings of the at least one nozzle, and wherein the cooling unit is positioned a distance upstream of any additional equipment capable of equalizing tension or temperature across the width of the strip, the distance defined by a minimum distance after distribution of the cooling agent is discontinued necessary for the strip to reduce the non-homogenous temperature gradient prior to contacting the additional equipment.
2. The system of claim 1 , wherein the at least one nozzle comprises a continuous slot for distributing the cooling agent and a sleeve comprising an occlusion portion positioned to block distribution of the cooling agent onto the middle of the width of the strip.
3. The system of claim 1 , wherein:
the at least one nozzle comprises a plurality of nozzles for applying the cooling agent to the strip;
one or more valves fluidly connecting respective ones of the plurality of nozzles to a supply of the cooling agent, each of the one or more valves being actuatable to restrict flow of the cooling agent from the respective ones of the nozzles; and
the cooling unit is operable to actuate the one or more valves of the plurality of nozzles to block distribution of the cooling agent on the middle of the width of the strip.
4. The system of claim 3 , wherein:
the cooling unit is further operable to cool a first portion of the cooling agent distributable through a first set of the plurality of nozzles to a temperature below a second portion of the cooling agent distributable through a second set of the plurality of nozzles;
the first set of the plurality of nozzles is positioned to distribute the first portion of the cooling agent to the lateral edges of the width of the strip; and
the second set of the plurality of nozzles is positioned to distribute the second portion of the cooling agent to the middle of the width of the strip.
5. The system of claim 1 , wherein the cooling agent is air blown through the at least one nozzle.
6. The system of claim 1 , additionally comprising a flatness measuring device, wherein:
the flatness measuring device outputs a flatness signal indicative of the flatness of the strip along the width of the strip; and
the cooling unit is operable to cool the lateral edges of the width of the strip more than the middle of the width of the strip to induce the non-homogenous temperature gradient based on the flatness signal.
7. The system of claim 6 , additionally comprising a control system, wherein:
the control system is operable to compare the flatness signal to a desired flatness and output a cooling signal to the cooling unit; and
the cooling unit is coupled to the control system to cool the lateral edges of the width of the strip more than the middle of the width of the strip based on the cooling signal.
8. The system of claim 1 , wherein the strip is coated.
9. A system for improving flatness in rolled metal, comprising:
a cooling unit configured to distribute cooling agent to a strip moving in a longitudinal direction;
a plurality of nozzles fluidly connected to a supply of cooling agent and positioned in the cooling unit;
a control system coupled to the cooling unit and configured to control the plurality of nozzles to distribute more cooling agent to lateral edges of the strip than a middle of the strip to induce a non-homogenous temperature gradient across a width of the strip, wherein the cooling unit is positioned a distance upstream of any additional equipment capable of equalizing tension or temperature across the width of the strip, the distance defined as a minimum distance after distribution of the cooling agent is discontinued necessary for the strip to reduce the non-homogenous temperature gradient prior to contacting the additional equipment; and
a flatness measuring device positioned to measure a flatness of the strip and coupled to the control system to transmit a flatness signal to the control system;
wherein the controller controls the cooling unit to induce the non-homogenous temperature gradient as desired based on a comparison of the flatness signal and a desired flatness of the strip.
10. The system of claim 9 , wherein:
the cooling agent is air;
the non-homogenous temperature gradient includes the middle of the strip having a first temperature at or above a yield temperature of the strip; and
the non-homogenous temperature gradient includes the lateral edges of the strip each having a second temperature below the first temperature.
11. A system for improving flatness of rolled metal, comprising:
a cooling unit comprising a plurality of nozzles configured to distribute cooling agent to a strip moving in a longitudinal direction such that the cooling agent distributed by the cooling unit induces a non-homogenous temperature gradient across a width of the strip, wherein the cooling agent includes a first portion of the cooling agent having a temperature below a second portion of the cooling agent, wherein the plurality of nozzles includes a first set of nozzles for distributing the first portion of the cooling agent and a second set of nozzles for distributing the second portion of the cooling agent, wherein the first set of nozzles is positioned adjacent lateral edges of the width of the strip to distribute the first portion of the cooling agent to the lateral edges of the width of the strip and the second set of nozzles is positioned adjacent a middle of the width of the strip to distribute the second portion of the cooling agent to the middle of the width of the strip to induce the non-homogenous temperature gradient, and wherein the cooling unit is positioned a distance upstream of any additional equipment capable of equalizing tension or temperature across the width of the strip, the distance defined by a minimum distance after distribution of the cooling agent is discontinued necessary for the strip to reduce the non-homogenous temperature gradient prior to contacting the additional equipment.
12. The system of claim 11 , further comprising:
one or more valves fluidly connected to respective ones of the plurality of nozzles, each of the one or more valves being actuatable to restrict flow of the cooling agent from the respective ones of the nozzles, wherein the cooling unit is operable to actuate the one or more valves of the plurality of nozzles to block distribution of the cooling agent on the middle of the width of the strip.
13. The system of claim 11 , wherein the cooling agent is air blown through the plurality of nozzles.
14. The system of claim 11 , additionally comprising a flatness measuring device, wherein:
the flatness measuring device outputs a flatness signal indicative of the flatness of the strip along the width of the strip; and
the cooling unit is operable to cool the lateral edges of the width of the strip more than the middle of the width of the strip based on the flatness signal.
15. The system of claim 14 , additionally comprising a control system, wherein:
the control system is operable to compare the flatness signal to a desired flatness and output a cooling signal to the cooling unit; and
the cooling unit is coupled to the control system to cool the lateral edges of the width of the strip more than the middle of the width of the strip based on the cooling signal.
16. The system of claim 11 , wherein the strip is coated.