IP Library Granted Patent US 9,617,791
Granted Patent B2
US 9,617,791 · App. 14/198,767 · Granted Apr 11, 2017

Sidetracking system and related methods

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Quick Facts
Patent No.
US 9,617,791
App. No.
14/198,767
Granted
Apr 11, 2017
Kind
B2
Abstract

A steerable drill bit may be used to drill a lateral borehole from a primary wellbore. The steerable drill bit may be part of a bottomhole assembly that also includes a directional control system. A deflection member, such as a whipstock, may be anchored in the primary wellbore. When the bottomhole assembly approaches the deflection member, the directional control system may steer the steerable drill bit to reduce and potentially eliminate contact between the steerable drill bit and a ramped surface of the deflection member. By restricting contact between the deflection member and the steerable drill bit, cutting elements of the steerable drill bit may obtain an increase in cutting efficiency and/or effective life.

Claims (35)

1. A method for drilling a lateral borehole, comprising:

positioning a deflection member within a wellbore, the deflection member having an inclined guide surface;

positioning a bit within the wellbore, the bit being coupled to a directional drilling system for selectively steering the bit, the directional drilling system including a plurality of expandable pads;

anchoring the deflection member within the wellbore;

guiding the bit over the guide surface of the deflection member, toward a sidewall of the wellbore for drilling of a lateral borehole; and

using the directional drilling system to elevate the bit relative to the guide surface to minimize contact between the bit and the deflection member, wherein using the directional drilling system includes selectively expanding the plurality of expandable pads against the inclined guide surface of the deflection member.

2. The method recited in claim 1 , wherein positioning the deflection member and the bit occur in a single trip.

3. The method recited in claim 1 , wherein positioning the deflection member includes selectively orienting the deflection member at a desired azimuth.

4. The method recited in claim 1 , wherein anchoring the deflection member includes using hydraulic pressure to activate a setting assembly that includes one or more anchors.

5. The method recited in claim 1 , wherein the deflection member is coupled to the bit, the method further comprising:

separating the bit from the deflection member.

6. The method recited in claim 1 , wherein the directional drilling system includes a flexible rod extending through one or more eccentric rings.

7. The method recited in claim 1 , wherein the deflection member is a whipstock.

8. The method recited in claim 1 , further comprising:

drilling the lateral borehole using the bit.

9. The method recited in claim 8 , wherein the wellbore is an openhole wellbore.

10. The method recited in claim 1 , wherein using the directional drilling system to elevate the bit includes coordinating steering of the drill bit based on a location of the deflection member.

11. A method for drilling a lateral borehole in a single trip, comprising:

inserting a sidetracking assembly into a primary wellbore, the sidetracking assembly including a whipstock assembly coupled to a bottomhole assembly having a directional control system configured to steer a drill bit using a plurality of selectively expandable pads;

anchoring the whipstock assembly within the primary wellbore;

separating the whipstock assembly from the drill bit; and

drilling a lateral borehole using the drill bit, the directional drilling system controlling the drill bit by expanding the plurality of selectively expandable pads and thereby restricting contact of the drill bit with at least a ramped surface of the whipstock assembly.

12. The method recited in claim 11 , wherein steering the drill bit includes elevating the drill bit off the ramped surface of the whipstock assembly over substantially a full length of the ramped surface of the whipstock assembly.

13. The method recited in claim 11 , further comprising:

collecting information about a position or orientation of the whipstock assembly.

14. The method recited in claim 13 , wherein steering the drill bit is conducted based on the collected information about the position or orientation of the whipstock assembly.

15. The method recited in claim 13 , wherein collecting information about the position or orientation of the whipstock assembly includes collecting information about a location or orientation of a guide surface of the whipstock assembly.

16. The method recited in claim 11 , wherein drilling the lateral borehole is performed at a predetermined build rate based at least in part on the directional drilling system and a length or angle of the ramped surface of the whipstock assembly.

17. A lateral borehole drilling system, comprising:

a drill bit;

a directional drilling system configured to selectively steer the drill bit, the directional drilling system including a plurality of selectively expandable pads;

a connector coupling the drill bit to a deflection member having a guide surface;

one or more sensors configured to determine a position of the drill bit relative to the deflection member; and

one or more controllers responsive to the one or more sensors and configured to control the directional drilling system to elevate the drill bit relative to the guide surface of the deflection member.

18. The lateral wellbore drilling system recited in claim 17 , wherein the one or more sensors are configured to collect information on one or both of position or orientation of the drill bit relative to the guide surface of deflection member.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Jul 20, 2021
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: WELLBORE INTEGRITY SOLUTIONS LLC
Reel/Frame 056910/0165 →
ABL PATENT SECURITY AGREEMENT Recorded Mar 17, 2020
From: WELLBORE INTEGRITY SOLUTIONS LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 052184/0900 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 3, 2020
From: SMITH INTERNATIONAL, INC.
To: WELLBORE INTEGRITY SOLUTIONS LLC
Reel/Frame 051470/0680 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 7, 2014
From: DESAI, PRAFUL C.; SWADI, SHANTANU N.
To: SMITH INTERNATIONAL, INC.
Reel/Frame 032835/0271 →