IP Library Granted Patent US 10,085,804
Granted Patent B2
US 10,085,804 · App. 14/201,404 · Granted Oct 2, 2018

Prosthetic device, method of planning bone removal for implantation of prosthetic device, and robotic system

Inventors: Scott David Nortman (Sunrise, FL); Amit Mistry (Plantation, FL); Jason K. Otto (Plantation, FL); Robert Van Vorhis (Davis, CA); Mark Ellsworth Nadzadi (Memphis, TN); Miranda Jamieson (Fort Lauderdale, FL)
Assignee: MAKO Surgical Corp.
A61B19/2203A61B34/25A61B34/30A61F2/30771A61F2/36A61F2/38A61B17/175A61B17/1746A61B17/1764A61B90/39A61F2/30724A61F2002/30795A61F2002/30805A61F2002/30823A61F2002/30878A61F2002/30883A61F2002/3412A61F2002/3895A61F2002/4631
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Quick Facts
Patent No.
US 10,085,804
App. No.
14/201,404
Granted
Oct 2, 2018
Kind
B2
Abstract

A robotic system for preparing a bone to receive a prosthetic device. The robotic system includes a controllable guide structure configured to guide cutting of the bone into a shape for receiving the prosthetic device, and a computer readable medium for storing data representative of the prosthetic device. The prosthetic device includes a body portion having an implantation surface configured to face the bone upon implantation and at least one feature that provides a constraint structure that will constrain the prosthetic device in the bone. The robotic system includes a control system for controlling the guide structure, and is configured to define at least one bone-cutting pattern for (i) removing a first portion of bone in a first area sufficient to seat the body portion and (ii) at least one of removing and maintaining a second portion of bone in a second area configured to interact with the constraint structure.

Claims (17)

1. A robotic system for preparing a bone to receive a prosthetic device, the robotic system comprising:

a controllable guide structure configured to guide cutting of the bone into a shape for receiving the prosthetic device, wherein the prosthetic device includes a body portion having an implantation surface configured to face the bone upon implantation;

a non-transitory computer readable medium for storing data representative of the prosthetic device; and

a control system for controlling the guide structure, wherein the control system is configured to define at least one bone-cutting pattern, wherein the at least one bone cutting pattern comprises:

a first portion of bone to be removed in a first area, sufficient to seat the body portion, wherein the first portion of bone comprises a pocket having a substantially planar portion and a circumferential perimeter extending from the substantially planar portion; and

a second portion of bone to be removed in the circumferential perimeter of the pocket to form a plurality of projections extending from the circumferential perimeter of the pocket and configured to interact with the prosthetic device;

wherein the plurality of projections are spaced apart around the circumferential perimeter of the pocket.

2. The robotic system of claim 1 , wherein the plurality of projections are configured to engage the implantation surface to provide a compressive force between the projections and implantation surface and constrain the prosthetic device.

3. The robotic system of claim 1 , wherein the plurality of projections are configured to project into at least one recess in the prosthetic device forming at least a portion of a constraint structure.

4. The robotic system of claim 1 , wherein the bone cutting pattern further comprises, in the second portion of bone to be removed in the circumferential perimeter, a portion to form at least one to provide a recess that is configured to receive a projection from the prosthetic device forming at least a portion of a constraint structure.

5. The robotic system of claim 1 , further comprising a display, wherein the control system displays information representative of the at least one bone-cutting pattern on the display.

6. The robotic system of claim 1 , wherein the plurality of projections of the at least one bone cutting pattern extend along at least 1% of the circumferential perimeter and not more than 75% of the circumferential perimeter.

7. The robotic system of claim 1 , wherein at least one of the plurality of projections of the at least one bone cutting pattern comprises a curved surface.

8. The robotic system of claim 1 , wherein at least one of the plurality of projections comprises a constraint surface configured to engage with the prosthetic device, and wherein the constraint surface has a width between about 1 millimeter and about 15 millimeters.

9. The robotic system of claim 1 , wherein at least one of the plurality of projections has a vertical height equal to a depth of the pocket.

10. The robotic system of claim 1 , wherein at least one of the plurality of projections has a vertical height of between 10% and 90% of a depth of the pocket.

11. The robotic system of claim 1 , wherein the at least one bone cutting pattern further comprises a portion forming an expansion gap between the plurality of projections, wherein the expansion gap is configured to provide a space between the prosthetic component and the circumferential perimeter of the pocket.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 16, 2014
From: NORTMAN, SCOTT DAVID; MISTRY, AMIT; OTTO, JASON K; VAN VORHIS, ROBERT; NADZADI, MARK ELLSWORTH; JAMIESON, MIRANDA
To: MAKO SURGICAL CORP.
Reel/Frame 032686/0759 →
Continuity (3)
Division 12711137 · Feb 23, 2010
Provisional Application 61208451 · Feb 24, 2009
Related Publication 20140188134A1 · Jul 3, 2014
Cited By (2)
US 12,343,093 US 12,370,061