Sheet formed inductive winding
View Patent ↗Inductive devices are disclosed. Multiple partial windings may be created relative to a core, where each of the partial windings is initially discontinuous. Multiple printed conductors may be created on a substrate, where the multiple printed conductors are arranged to electrically connect the multiple partial windings. The multiple partial windings may be electrically connected to the multiple printed conductors to create a complete winding around the core.
1. An inductive device comprising:
a core;
a first plurality of partial windings disposed at least partially about a first portion of the core; and
a second plurality of partial windings disposed at least partially about a second portion of the core, the second portion of the core generally opposite the first portion of the core, wherein the first plurality of partial windings and the first portion of the core are formed to at least partially extend away from a first surface of a substrate, and the second plurality of partial windings and the second portion of the core are formed to at least partially extend through a second surface of the substrate, wherein the first surface is generally opposite of the second surface;
wherein the second plurality of partial windings comprises at least two tabs formed to extend along a plane that is radial with respect to the core so that the second plurality of partial windings at least partially supports the core when the at least two tabs are directly or indirectly supported at least in part by the substrate; and
wherein each partial winding of the second plurality of partial windings is electrically connected with two partial windings of the first plurality of partial windings to form an electrically continuous winding about the core.
2. The inductive device of claim 1 , wherein the first plurality of partial windings and the second plurality of partial windings are arranged in a first configuration wherein at least one partial winding of the first plurality of partial windings is arranged so that the at least one partial winding is immediately connected to an adjacent partial winding of the second plurality of partial windings.
3. The inductive device of claim 1 , wherein the first plurality of partial windings and the second plurality of partial windings are arranged in an interleaved winding configuration wherein at least one partial winding of the first plurality of partial windings is arranged so that the at least one partial winding is not immediately connected to an adjacent partial winding of the second plurality of partial windings.
4. The inductive device of claim 1 , wherein the first plurality of partial windings and the second plurality of partial windings are arranged in an asymmetric winding configuration wherein the first plurality of partial windings is arranged asymmetrically with respect to the second plurality of partial windings.
5. The inductive device of claim 1 , further comprising:
at least two terminals formed for the electrically continuous winding.
6. A device configured to be manufactured into an inductive device, the device comprising:
a core;
a first plurality of partial windings, wherein:
each partial winding of the first plurality of partial windings is electrically isolated from each other;
each partial winding of the first plurality of partial windings is formed to partially extend along a portion of the core and to at least partially extend through a first surface of a substrate with the portion of the core;
each partial winding of the first plurality of partial windings comprises a tab formed to extend along a plane that is radial with respect to the core to make coplanar contact with a printed conductor on a second surface of the substrate so that the first plurality of partial windings at least partially supports the core when the tab is directly or indirectly supported at least in part by the substrate, wherein the second surface is generally opposite of the first surface; and
each partial winding of the first plurality of partial windings is configured to be connected to the printed conductor on the second surface of the substrate via the tab; and
a second plurality of partial windings formed to at least partially extend away from the second surface of the substrate.
7. The device configured to be manufactured into the inductive device of claim 6 , further comprising:
a plurality of tabs, wherein:
each partial winding is attached to two tabs of the plurality of tabs; and
each tab of the plurality of tabs is to be attached to the printed conductor.
8. The device configured to be manufactured into the inductive device of claim 6 , wherein each partial winding of the first plurality of partial windings is further configured to pass at least partially through the substrate for mounting.