IP Library Patent Application 14204379
Patent Application
App. No. 14/204,379

SOLAR CELL AND METHOD FOR MANUFACTURING SOLAR CELL

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Quick Facts
Patent No.
US None
App. No.
14/204,379
Abstract

A solar cell is provided with: a photoelectric conversion unit; terminal sections for plating, which are formed on the light receiving surface of the photoelectric conversion unit; and a plated electrode formed on the light receiving surface by means of electrolytic plating using the terminal sections for plating. The terminal sections for plating are formed at positions separated from wiring material connecting sections of the plated electrode, said positions being on the light receiving surface. The plated electrode includes, for instance, a plurality of finger sections, and bus bar sections, each of which is formed to intersect the finger sections, and includes each of the wiring material connecting sections.

Claims (55)

1 . A solar cell comprising:

a photoelectric conversion portion;

plating terminal portions provided on a primary surface of the photoelectric conversion portion; and

a plated electrode formed on the primary surface by electrolytic plating using the plating terminal portions,

wherein the plated electrode includes wiring-material connecting portions to which wiring materials are connected, and

the plating terminal portions are provided spaced apart from the wiring-material connecting portions on the primary surface.

2 . The solar cell according to claim 1 ,

wherein the plating terminal portions include a first plating terminal portion and a second plating terminal portion, and

the first plating terminal portion and the second plating terminal portion have the same distance from a center of the primary surface and are provided on the same straight line passing through the center.

3 . The solar cell according to claim 1 ,

wherein the four or more plating terminal portions are provided at end edge portions of the primary surface, and

each of the plating terminal portions has the same distance from the center of the primary surface, and the distances between the plating terminal portions adjacently located along the end edge portions are the same.

4 . The solar cell according to claim 2 ,

wherein the four or more plating terminal portions are provided at end edge portions of the primary surface, and

each of the plating terminal portions has the same distance from the center of the primary surface, and the distances between the plating terminal portions adjacently located along the end edge portions are the same.

5 . The solar cell according to claim 1 ,

wherein the plated electrode includes a plurality of finger portions and bus-bar portions formed so as to cross the finger portions and including the wiring-material connecting portion, and

the plating terminal portions are provided on the finger portions or at positions in the vicinity of the finger portions.

6 . The solar cell according to claim 2 ,

wherein the plated electrode includes a plurality of finger portions and bus-bar portions formed so as to cross the finger portions and including the wiring-material connecting portion, and

the plating terminal portions are provided on the finger portions or at positions in the vicinity of the finger portions.

7 . The solar cell according to claim 3 ,

wherein the plated electrode includes a plurality of finger portions and bus-bar portions formed so as to cross the finger portions and including the wiring-material connecting portion, and

the plating terminal portions are provided on the finger portions or at positions in the vicinity of the finger portions.

8 . The solar cell according to claim 4 ,

wherein the plated electrode includes a plurality of finger portions and bus-bar portions formed so as to cross the finger portions and including the wiring-material connecting portion, and

the plating terminal portions are provided on the finger portions or at positions in the vicinity of the finger portions.

9 . The solar cell according to claim 5 ,

wherein the plating terminal portions are provided on the finger portions connected to positions within the range from longitudinal end portions of the bus-bar portions to substantially one-quarter of the length of the bus-bar portions, of the plurality of finger portions, or at positions in the vicinity of the finger portions.

10 . The solar cell according to claim 5 ,

wherein the width of the finger portions provided with the plating terminal portions or the width of the finger portions closest to the plating terminal portions is wider than the width of the other finger portions.

11 . The solar cell according to claim 10 ,

wherein the width of the finger portions formed in the vicinity of the plating terminal portions becomes wider approaching the plating terminal portions.

12 . The solar cell according to claim 1 ,

wherein a coating layer is formed over the entire region on the primary surface except for regions where the plating terminal portions are provided and a region where the plated electrode is formed.

13 . The solar cell according to claim 2 ,

wherein a coating layer is formed over the entire region on the primary surface except for regions where the plating terminal portions are provided and a region where the plated electrode is formed.

14 . The solar cell according to claim 3 ,

wherein a coating layer is formed over the entire region on the primary surface except for regions where the plating terminal portions are provided and a region where the plated electrode is formed.

15 . The solar cell according to claim 4 ,

wherein a coating layer is formed over the entire region on the primary surface except for regions where the plating terminal portions are provided and a region where the plated electrode is formed.

16 . The solar cell according to claim 12 ,

wherein the coating layer is circularly formed around the plating terminal portions on the primary surface, and

the plated electrode is formed around the circularly formed coating layer.

17 . A method for manufacturing a solar cell comprising an electrode formation step of forming a plated electrode on a primary surface of a photoelectric conversion portion by electrolytic plating,

wherein, in the electrode formation step, the electrolytic plating is performed, on the primary surface, using positions spaced apart from regions functioning as wiring-material connecting portions of the plated electrode as plating terminal portions.

18 . The method for manufacturing the solar cell according to claim 17 ,

wherein the electrode formation step includes a step of forming a transparent conductive layer on the primary surface,

a mask formation step of forming a mask on the transparent conductive layer, and

a step of forming the plated electrode using the electrolytic plating on the transparent conductive layer on which the mask is formed, and

in the mask formation step, the mask is formed that is patterned so as to have finger openings for exposing regions for forming the finger portions on the transparent conductive layer and bus-bar openings for exposing regions for forming bus-bar portions on the transparent conductive layer, and so as to have terminal openings formed to overlap the finger openings or the terminal openings formed adjacent to the finger openings.

19 . The method for manufacturing the solar cell according to claim 18 ,

wherein, in the mask formation step, the mask is formed that is patterned so that the width of the finger openings overlapping the terminal openings or the width of the finger openings closest to the terminal openings is wider than the width of the other finger openings.

20 . The method for manufacturing the solar cell according to claim 18 ,

wherein, in the mask formation step, the mask is formed that is patterned so that the width of the finger openings located in the vicinity of the terminal openings becomes wider approaching the terminal openings.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2015
From: SANYO ELECTRIC CO., LTD.
To: PANASONIC CORPORATION
Reel/Frame 035071/0276 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2015
From: PANASONIC CORPORATION
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 035071/0508 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 11, 2014
From: TOKUOKA, NOZOMU
To: SANYO ELECTRIC CO., LTD.
Reel/Frame 032406/0265 →