Modular strap feed head with forming wheels

1. A method for forming a longitudinal bend in a strap in a strapping machine, comprising the steps of:

forming a pre-bend in the strap between a first wheel and a second wheel, the first and second wheels having cooperating, non-planar strap contact surfaces; and

subsequently forming the longitudinal bend in the strap between the second wheel and a third wheel, the second and third wheels having cooperating non-planar strap contact surfaces.

2. The method of claim 1 including driving the strap between the first and second wheels.

3. The method of claim 1 including driving the strap between the second and third wheels.

4. The method of claim 1 wherein the first wheel is a driven wheel and the second and third wheels are idler wheels and including the step of driving the strap between the first and second wheels and between the second and third wheels.

5. The method of claim 1 wherein the first and second wheels and the second and third wheels have mating circumferential grooves and crowns.

6. The method of claim 1 wherein the pre-bend is formed at an angle of about 130 degrees to about 160 degrees.

7. The method of claim 6 wherein the pre-bend is formed at an angle of about 140 degrees to about 150 degrees.

8. The method of claim 1 wherein the bend is formed at an angle of about 130 degrees to about 160 degrees.

9. The method of claim 8 wherein the bend is formed at an angle of about 140 degrees to about 150 degrees.

10. The method of claim 1 wherein the pre-bend and the bend are formed having a V-shaped cross-section.

11. The method of claim 1 wherein the pre-bend and the bend are formed having a flat bottom V-shaped cross-section.

12. A method for forming a longitudinal bend in a strap in a strapping machine, comprising the steps of:

forming a pre-bend in the strap between first and second strap contact elements having cooperating, non-planar strap contact surfaces; and

subsequently forming the longitudinal bend in the strap between the second strap contact element and a third strap contact element, the second and third strap contact elements having cooperating non-planar strap contact surfaces.

13. The method of claim 12 wherein the first and second and the second and third strap contact elements form respective pre-bends and bends in the strap at an angle of about 130 degrees to about 160 degrees.

14. The method of claim 12 wherein the pre-bend and the bend are formed having a V-shaped cross-section.

15. The method of claim 12 wherein the pre-bend and the bend are formed having a flat bottom V-shaped cross-section.

16. A method for strapping a load with a strap having a longitudinal bend therein, the strap having a leading end and a trailing end, the method comprising the steps of:

feeding the leading end of the strap into a strapping machine;

forming a pre-bend in the strap between a first strap contact element and a second strap contact element, the first and second strap contact elements having cooperating, non-planar strap contact surfaces;

subsequently forming the longitudinal bend in the strap between the second strap contact element and a third strap contact element, the second and third strap contact elements having cooperating non-planar strap contact surfaces;

tensioning the strap around the load;

contacting the leading end and trailing end with one another; and

sealing the leading end and trailing end to one another.

17. The method of claim 16 including driving the strap between the first and second strap contact elements and between the second and third strap contact elements.

18. The method of claim 16 wherein the first contact element is a driven element and wherein the second and third strap contact elements are idler elements and including the step of driving the strap between the first and second strap contact elements and between the second and third strap contact elements.

19. The method of claim 16 wherein the pre-bend and the bend are formed having a V-shaped cross-section.

20. The method of claim 16 wherein the pre-bend and the bend are formed having a flat bottom V-shaped cross-section.