IP Library Patent Application 14209924
Patent Application
App. No. 14/209,924

PHOTOVOLTAIC DEVICE HAVING IMPROVED BACK ELECTRODE AND METHOD OF FORMATION

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Quick Facts
Patent No.
US None
App. No.
14/209,924
Abstract

A back electrode for a PV device and method of formation are disclosed. A ZnTe material is provided over an absorber material and a MoN x material is provided over the ZnTe material. A Mo material may also be included in the back electrode above or below the MoN x layer and a metal layer may be also provided over the MoN x layer.

Claims (48)

1 . A photovoltaic device comprising:

an absorber layer;

an interface layer comprising ZnTe; provided over the absorber layer; and

a back electrode comprising a MoN x layer provided over the ZnTe interface layer.

2 . The photovoltaic device of claim 1 , wherein the back electrode further comprises a Mo layer.

3 . The photovoltaic device of claim 1 , wherein the ZnTe interface layer is doped with Cu.

4 . The photovoltaic device of claim 2 , wherein the MoN x layer is disposed between the ZnTe interface layer and the Mo layer.

5 . The photovoltaic device of claim 2 , wherein the Mo layer is disposed between the ZnTe interface layer and the MoN x layer.

6 . The photovoltaic device of claim 1 , further comprising a window layer below the absorber layer, and wherein the window layer comprises CdS and the absorber layer comprises CdTe.

7 . The photovoltaic device of claim 1 , wherein the MoN x layer comprises Mo 3 N 2 .

8 . The photovoltaic device of claim 1 , wherein the MoN x layer comprises Mo 2 N.

9 . The photovoltaic device of claim 1 , wherein the MoN x layer comprises MoN.

10 . The photovoltaic device of claim 1 , wherein the back electrode has a sheet resistance in the range of about 100 to about 300 ohm-sq.

11 . The photovoltaic device of claim 1 , wherein the back electrode further comprises a metal layer over the MoN x layer.

12 . The photovoltaic device of claim 11 , wherein the metal layer comprises a metal selected from one or more members of the group consisting of aluminum, copper, nickel, gold, silver, or chromium.

13 . The photovoltaic device of claim 1 , further comprising a Cd 1-x Zn x Te layer between the absorber layer and the ZnTe interface layer.

14 . The photovoltaic device of claim 13 , wherein the Cd 1-x Zn x Te layer is doped with copper.

15 . The photovoltaic device of claim 14 , wherein the ZnTe interface layer is doped with copper.

16 . A method of forming a back electrode of a photovoltaic device comprising:

forming a ZnTe material over an absorber layer; and

forming a back electrode comprising a MoN x material over the ZnTe material.

17 . A method as in claim 16 , further comprising forming a Mo material as part of said back electrode.

18 . A method as in claim 16 , further comprising forming a metal material over the MoN x material as part of the back electrode.

19 . A method as in claim 16 , further comprising doping the ZnTe material with Cu.

20 . A method as in claim 17 , wherein the MoN x material is formed between the ZnTe material and the Mo material.

21 . A method as in claim 17 , wherein the Mo material is formed between the ZnTe material and the MoN x material.

22 . A method as in claim 16 , further comprising forming a Cd 1-x Zn x Te layer between the absorber layer and the ZnTe material.

23 . A method as in claim 22 , where the Cd 1-x Zn x Te layer is doped with copper.

24 . A method as in claim 23 , wherein the ZnTe material is doped with copper.

25 . A method of forming a back electrode of a photovoltaic device, comprising:

passing a substrate containing an absorber material on an upper surface through a first deposition chamber and depositing a ZnTe material in said first disposition chamber on the absorber material; and

passing the substrate containing the ZnTe material through a second deposition chamber in which a MoN x material is deposited.

26 . A method as in claim 25 , further comprising passing the substrate including the ZnTe material through a gas separation chamber before passing it to the second deposition chamber.

27 . A method as in claim 26 , further comprising passing the substrate including the deposited MoN x material through a third processing chamber at which a Mo material is deposited.

28 . A method as in claim 27 , further comprising passing the substrate including the MoN x material through a gas separation chamber before passing it through the third processing chamber.

29 . A method as in claim 25 , further comprising passing the substrate comprising the ZnTe material through a third processing chamber at which a Mo material is deposited before passing the substrate containing the ZnTe material through the second processing chamber.

30 . A method as in claim 29 , further comprising passing the substrate containing the Mo material through a gas separation chamber before passing the substrate through the second processing chamber.

31 . A method as in claim 25 , further comprising doping the deposited ZnTe material with copper.

32 . A method as in claim 25 , further comprising forming a window layer below the absorber layer, and wherein the window layer comprises CdS and the absorber layer comprises CdTe.

33 . A method as in claim 25 , wherein the MoN x material comprises Mo 3 N 2 .

34 . A method as in claim 25 , wherein the MoN x layer comprises Mo 2 N.

35 . A method as in claim 25 , wherein the MoN x layer comprises MoN.

36 . A method as in claim 25 , further comprising forming a metal layer over the MoN x layer.

37 . A method as in claim 36 , wherein the metal layer comprises a metal selected from one or more members of the group consisting of: aluminum, copper, nickel, gold, silver, or chromium.

38 . A method as in claim 25 , wherein the ZnTe material is deposited by sputtering.

39 . A method as in claim 25 , wherein the MoN x material is deposited by sputtering.

40 . A method as in claim 27 , wherein the Mo material is deposited by sputtering.

41 . A method as in claim 29 , wherein the Mo material is deposited by sputtering.

Assignments (2)
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS Recorded Nov 15, 2021
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 058132/0566 →
PATENT SECURITY AGREEMENT Recorded Jul 12, 2017
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 043177/0581 →