Heavily phosphor loaded LED packages having higher stability
View Patent ↗Heavily phosphor loaded LED packages having higher stability and a method for increasing the stability of heavily phosphor loaded LED packages. A silicone overlayer is provided on the phosphor silicone blend layer.
1. A phosphor-loaded LED package comprising:
an LED;
a first layer comprising a gravitationally settled blend of phosphor and silicone overlaying the LED, wherein the blend comprises a phosphor to silicone weight ratio of at least 20%, and wherein the blend comprises at least K 2 SiF 6 :Mn 4+ (PFS) phosphor; and
an overlayer comprising silicone, said overlayer which overlays the first layer, wherein the silicone overlayer has a thickness of about 0.1 mm or greater, and wherein the silicone overlayer is made of the same silicone as in the phosphor silicone blend.
2. The LED package of claim 1 , wherein the PFS phosphor in the phosphor silicone blend exhibits sensitivity to ambient moisture.
3. The LED package of claim 1 , wherein the phosphor silicone blend further includes BSY phosphor.
4. The LED package of claim 1 , wherein the LED consumes low to mid power and the blend comprises a BSY-PFS phosphor.
5. The LED package of claim 1 , wherein the phosphor silicone blend layer has a thickness of about 0.2 mm.
6. The LED package of claim 1 , wherein the silicone overlayer has a thickness between about 0.1 mm and 0.5 mm.
7. A phosphor-loaded LED package comprising:
an LED;
a first layer comprising a blend of phosphor and silicone overlaying the LED, wherein the blend comprises a phosphor to silicone weight ratio of at least 20%, and wherein the blend comprises at least yttrium aluminum garnet (YAG) and K 2 SiF 6 :Mn 4+ (PFS) phosphor; and
an overlayer comprising silicone, said overlayer which overlays the first layer.
8. The phosphor-loaded LED package of claim 7 , wherein the silicone overlayer has a thickness of about 0.1 mm or greater.
9. The phosphor-loaded LED package of claim 7 , wherein the phosphor silicone blend layer has a thickness of about 0.2 mm.
10. The phosphor-loaded LED package of claim 7 , wherein the silicone overlayer has a thickness between about 0.1 mm and 0.5 mm.
11. The phosphor-loaded LED package of claim 7 , wherein the silicone overlayer is made of the same silicone as in the phosphor silicone blend.
12. A phosphor-loaded LED package comprising:
an LED;
a first layer comprising a blend of phosphor and silicone overlaying the LED, wherein the blend comprises a phosphor to silicone weight ratio of at least 20%, and wherein the blend comprises at least K 2 SiF 6 :Mn 4+ (PFS) phosphor; and
an overlayer comprising silicone, said overlayer which overlays the first layer, wherein the silicone overlayer has a thickness of about 0.1 mm or greater.