IP Library Granted Patent US 9,676,013
Granted Patent B2
US 9,676,013 · App. 14/222,146 · Granted Jun 13, 2017

Dispersible, reactive contaminant capping material

Inventors: Robert J. Trauger (Cary, IL); Zhen Wang (Lake Zurich, IL); James T. Olsta (Bartlett, IL)
Assignee: AMCOL INTERNATIONAL CORPORATION
B09C1/08B01J20/041B01J20/045B01J20/048B01J20/06B01J20/08B01J20/20B01J20/22B01J20/28004B01J20/28019B01J20/305B01J20/3035B09C1/00B30B11/00C09K8/52E02D15/10B01J2220/46B01J2220/4875B09C2101/00C02F2305/14E02B3/128
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Quick Facts
Patent No.
US 9,676,013
App. No.
14/222,146
Granted
Jun 13, 2017
Kind
B2
Abstract

A sub-aqueous capping material comprising a plurality of compacted particles of a reactive solid material having a dispersion aid homogeneously blended therein, the compacted particles having a specific gravity greater than 1.0, a particle size in the range of about 1/16 inch to about 1 inch, and having a time for disintegration, once in contact with water, of 5 hours or less.

Claims (31)

1. A sub-aqueous capping material comprising a plurality of compacted particles of a reactive solid material comprising a dispersion aid homogeneously blended therein, the compacted particles having a specific gravity greater than 1.0, and a particle size in the range of about 1/16 inch to about 1 inch;

wherein the reactive solid material is selected from the group consisting of leonardite; lignite; organoclay; activated carbon; coke; organic-rich topsoil; organic-rich sediment; humus; apatite; zeolite; iron ore-rich material; organic shale; lime; gypsum; elemental sulfur; bauxite; fish meal; zero-valent iron, and/or oxides or hydroxyoxides of iron, manganese and/or aluminum; and mixtures of any two or more of the foregoing;

and

wherein the dispersion aid:

is citric acid and sodium bicarbonate in combination;

or

is selected from the group consisting of lactic acid polyesters, amines, water- soluble acrylates, polyvinyl alcohol, polyethylene glycol, and combinations thereof;

or

is citric acid and sodium bicarbonate in combination and one or more materials selected from the group consisting of lactic acid polyesters, amines, water-soluble acrylates, polyvinyl alcohol, polyethylene glycol, and combinations thereof.

2. The capping material of claim 1 , wherein the reactive solid material is selected from the group consisting of organoclay; activated carbon; and mixtures of the foregoing.

3. The capping material of claim 1 , wherein the reactive solid material comprises about 98 wt. % to about 99.5 wt. % of the dry weight of the compacted particles, and the dispersion aid comprises about 0.5 wt. % to about 2.0 wt. % of the dry weight of the compacted particles.

4. The capping material of claim 1 , wherein the dispersion aid is selected from the group consisting of lactic acid polyesters, polyvinyl alcohol, polyethylene glycol, and combinations thereof.

5. A method of manufacturing compacted particles that are structurally stable during transportation, handling and installation and disintegrate into smaller particles when submerged in a location covering contaminants in a waterway bottom material comprising compacting a plurality of solid reactive smaller particles having a particle size of about 0.1 mm to about 2 mm, and a dispersion aid homogeneously mixed with said smaller particles, using a compaction pressure of at least about 150 psig, to form the compacted particles having a particle size in the range of about 1/16 inch to about 1 inch;

wherein the reactive solid material is selected from the group consisting of leonardite; lignite; organoclay; activated carbon; coke; organic-rich topsoil; organic-rich sediment; humus; apatite; zeolite; iron ore-rich material; organic shale; lime; gypsum; elemental sulfur; bauxite; fish meal; zero-valent iron, and/or oxides or hydroxyoxides of iron, manganese and/or aluminum; and mixtures of any two or more of the foregoing;

and

wherein the dispersion aid:

is citric acid and sodium bicarbonate in combination;

or

is selected from the group consisting of lactic acid polyesters, amines, water-soluble acrylates, polyvinyl alcohol, polyethylene glycol, and combinations thereof;

or

is citric acid and sodium bicarbonate in combination and one or more materials selected from the group consisting of lactic acid polyesters, amines, water-soluble acrylates, polyvinyl alcohol, polyethylene glycol, and combinations thereof.

6. The method of claim 5 , wherein the reactive solid material is selected from the group consisting of organoclay; activated carbon; coke; and mixtures of the foregoing.

7. The method of claim 5 , wherein the reactive solid material comprises about 98 wt. % to about 99.5 wt. % of the dry weight of the compacted particles, and the dispersion aid comprises about 0.5 wt. % to about 2.0 wt. % of the dry weight of the compacted particles.

8. The method of claim 5 , wherein the dispersion aid is selected from the group consisting of lactic acid polyesters, polyvinyl alcohol, polyethylene glycol, and combinations thereof.

9. The method of claim 5 , wherein the compaction pressure is in the range of about 150 psig to about 2000 psig.

10. The method of claim 5 , wherein the compaction pressure is in the range of about 150 psig to about 500 psig.

11. A method of capping a sub-aqueous contaminant contained on a floor of a contaminated waterway bottom material comprising directing the capping material comprising the plurality of the reactive compacted particles of claim 1 into water that overlies the contaminant such that the compacted particles descend through the water and cover at least a portion of the contaminated waterway bottom material in a thickness of at least one monolayer of the compacted particles.

12. The method of claim 11 , further comprising adding an inert layer of sand over the layer of reactive particles.

13. The method of claim 11 , wherein the reactive solid material is leonardite, lignite, or a combination thereof.

14. The method of claim 11 , wherein the reactive solid material comprises about 98 wt. % to about 99.5 wt. % of the dry weight of the compacted particles, and the dispersion aid comprises about 0.5 wt. % to about 2.0 wt. % of the dry weight of the compacted particles.

15. The method of claim 11 , wherein the dispersion aid is selected from the group consisting of lactic acid polyesters, polyvinyl alcohol, polyethylene glycol, and combinations thereof.

Assignments (2)
SECURITY INTEREST Recorded May 15, 2014
From: AMCOL INTERNATIONAL CORPORATION
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 032918/0776 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 9, 2014
From: TRAUGER, ROBERT J.; WANG, ZHEN; OLSTA, JAMES T.
To: AMCOL INTERNATIONAL CORPORATION
Reel/Frame 032863/0392 →
Continuity (1)
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