Tightly-closing dynamic assembly
View Patent ↗Downhole drilling often requires passing drilling fluid containing water mixed with mud through a downhole drill pipe. Such drill pipe may comprise cavities therein for working units such as motors, generators, solenoids and the like. It may be desirable to lubricate and cool such working units with water from the drilling fluid, however, mud particulate may damage such devices. The present invention comprises various embodiments of a dynamic seal assembly designed to allow fluid communication between a cavity and a fluid flow while blocking certain particulate matter within the fluid flow from entering the cavity. The fluid communication may occur through and the particulate matter may be blocked by a defined clearance between two complementary surfaces that are movable relative to each other.
1. A tightly-closing dynamic assembly comprising:
a motor or generator disposed within a cavity of an outer housing
the motor or generator having
a stator rigidly connected to either a first cylindrical component or second toroidal component; and
a rotor rigidly connected to the first cylindrical component or second toroidal component not connected to the stator
a cavity adjacent a fluid flow; and a defined clearance between two complementary surfaces allowing for fluid communication between the cavity and the fluid flow while blocking certain particulate matter within the fluid flow from entering the cavity; wherein the two complementary surfaces are movable relative to each other,
wherein the two complementary surfaces are formed of super-hard heat-resistant materials,
wherein movement of the two complementary surfaces relative to each other crushes particulate matter within the defined clearance.
2. The dynamic seal assembly of claim 1 , wherein the two complementary surfaces are formed of polycrystalline diamond.
3. The dynamic seal assembly of claim 1 , wherein the two complementary surfaces comprise machined finishes.
4. The dynamic seal assembly of claim 1 , wherein the two complementary surfaces are each tubular and concentric.
5. The dynamic seal assembly of claim 4 , wherein the two complementary surfaces comprise an external surface of a first cylindrical component and an internal surface of a second toroidal component.
6. The dynamic seal assembly of claim 5 , wherein the first cylindrical component is axially rotatable relative to the second toroidal component.
7. The dynamic seal assembly of claim 6 , further comprising a rotatable turbine disposed within the fluid flow and rigidly connected to either the first cylindrical component or second toroidal component.
8. The dynamic seal assembly of claim 5 , wherein the first cylindrical component is axially translatable relative to the second toroidal component.
9. The dynamic seal assembly of claim 8 , further comprising a solenoid switch disposed within the cavity comprising: a helical winding rigidly connected to either the first cylindrical component or second toroidal component; and an armature rigidly connected to the first cylindrical component or second toroidal component not connected to the helical winding.
10. The dynamic seal assembly of claim 8 , further comprising at least one perforation in the second toroidal component repetitively sealable by translation of the first cylindrical component.
11. The dynamic seal assembly of claim 1 , wherein the defined clearance between the two complementary surfaces is less than 0.003 inches (0.0762 mm ).
12. The dynamic seal assembly of claim 1 , further comprising a second defined clearance between a second set of complementary surfaces allowing for fluid communication between the cavity and the fluid flow while blocking certain particulate matter within the fluid flow from entering the cavity.
13. The dynamic seal assembly of claim 1 , wherein the cavity is formed in a downhole drill pipe and the fluid flow comprises drilling fluid passing the cavity.
14. The dynamic seal assembly of claim 13 , wherein the defined clearance between the two complementary surfaces allows water from the drilling fluid to enter the cavity while blocking mud from the drilling fluid from entering the cavity.