IP Library Granted Patent US 9,149,768
Granted Patent B1
US 9,149,768 · App. 14/226,934 · Granted Oct 6, 2015

Emission control in rich burn natural gas engines

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Quick Facts
Patent No.
US 9,149,768
App. No.
14/226,934
Granted
Oct 6, 2015
Kind
B1
Abstract

A passive mid bed air injection apparatus for an engine includes a three way catalyst positioned in an exhaust stream of the engine. The three way catalyst reduces NO x , CO and HC from the exhaust stream. The three way catalyst includes an ammonia slip catalyst positioned in the exhaust stream of the engine. The ammonia slip catalyst is positioned downstream from the three way catalyst and oxidizes NH 3 and CO from the exhaust stream. The three way catalyst includes an oxygen input disposed between the three way catalyst and the ammonia slip catalyst such that the oxygen input delivers air downstream from the three way catalyst and upstream from the ammonia slip catalyst. The oxygen input receives the air from a charged side of a forced induction device and delivers the air to the exhaust stream entering the ammonia slip catalyst. An associated method also provided.

Claims (28)

1. A passive mid bed air injection apparatus for an engine of, the mid bed air injection apparatus including:

a three way catalyst positioned in an exhaust stream of the engine, the three way catalyst configured to reduce NO x , CO and HC from the exhaust stream;

an ammonia slip catalyst positioned in the exhaust stream of the engine, the ammonia slip catalyst positioned downstream from the three way catalyst, the ammonia slip catalyst configured to oxidize NH 3 and CO from the exhaust stream; and

an oxygen input disposed between the three way catalyst and the ammonia slip catalyst such that the oxygen input is configured to deliver air downstream from the three way catalyst and upstream from the ammonia slip catalyst, the oxygen input configured to receive the air from a charged side of a forced induction device and deliver the air to the exhaust stream entering the ammonia slip catalyst;

wherein the forced induction device includes a turbocharger.

2. The mid bed air injection apparatus of claim 1 , wherein the oxygen input from the charged side of the forced induction device to the exhaust stream is configured to bypass the engine.

3. The mid bed air injection apparatus of claim 2 , further including an air mixer disposed between the three way catalyst and the ammonia slip catalyst.

4. The mid bed air injection apparatus of claim 2 , wherein the ammonia slip catalyst is configured to oxidize NH 3 from the exhaust stream by oxidizing at least some of the NH 3 to N 2 .

5. The mid bed air injection apparatus of claim 1 , wherein the engine includes fuels including propane, ethane, process gases, residue gases, field gases, and gasoline.

6. A passive mid bed air injection apparatus for an engine of, the mid bed air injection apparatus including:

a three way catalyst positioned in an exhaust stream of the engine, the three way catalyst configured to reduce NO x , CO and HC from the exhaust stream;

an ammonia slip catalyst positioned in the exhaust stream of the engine, the ammonia slip catalyst positioned downstream from the three way catalyst, the ammonia slip catalyst configured to oxidize NH 3 and CO from the exhaust stream; and

an oxygen input disposed between the three way catalyst and the ammonia slip catalyst such that the oxygen input is configured to deliver air downstream from the three way catalyst and upstream from the ammonia slip catalyst, the oxygen input configured to receive the air from a charged side of a forced induction device and deliver the air to the exhaust stream entering the ammonia slip catalyst;

wherein the forced induction device includes a supercharger.

7. The mid bed air injection apparatus of claim 6 , wherein the oxygen input from the charged side of the forced induction device to the exhaust stream is configured to bypass the engine.

8. The mid bed air injection apparatus of claim 7 , further including an air mixer disposed between the three way catalyst and the ammonia slip catalyst.

9. The mid bed air injection apparatus of claim 7 , wherein the ammonia slip catalyst is configured to oxidize NH 3 from the exhaust stream by oxidizing at least some of the NH 3 to N 2 .

10. The mid bed air injection apparatus of claim 6 , wherein the engine includes fuels including propane, ethane, process gases, residue gases, field gases, and gasoline.

11. A passive mid bed air injection apparatus for an engine, the mid bed air injection apparatus including:

a three way catalyst positioned in an exhaust stream of the engine, the three way catalyst configured to reduce NO x , CO and HC from the exhaust stream;

an ammonia slip catalyst positioned in the exhaust stream of the engine, the ammonia slip catalyst positioned downstream from the three way catalyst, the ammonia slip catalyst configured to oxidize NH 3 and CO from the exhaust stream;

an air mixer disposed between the three way catalyst and the ammonia slip catalyst; and

an oxygen input disposed between the three way catalyst and the ammonia slip catalyst such that the oxygen input is configured to deliver air downstream from the three way catalyst and upstream from the ammonia slip catalyst, the oxygen input configured to receive the air from a charged side of a forced induction device and deliver the air to the air mixer, wherein the air and the exhaust stream are mixed by the air mixer prior to entering the ammonia slip catalyst.

12. The mid bed air injection apparatus of claim 11 , wherein the forced induction device includes a turbocharger.

13. The mid bed air injection apparatus of claim 11 , wherein the forced induction device includes a supercharger.

14. The mid bed air injection apparatus of claim 11 , wherein the oxygen input from the charged side of the forced induction device to the exhaust stream is configured to bypass the engine.

15. The mid bed air injection apparatus of claim 14 , wherein the ammonia slip catalyst is configured to oxidize NH 3 from the exhaust stream by oxidizing at least some of the NH 3 to N 2 .

16. The method of claim 11 , wherein the engine includes fuels including propane, ethane, process gases, residue gases, field gases, and gasoline.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY ENTITY PREVIOUSLY RECORDED AT REEL: 48489 FRAME: 001. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Apr 11, 2019
From: GENERAL ELECTRIC COMPANY
To: AI ALPINE US BIDCO INC
Reel/Frame 049858/0407 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 3, 2019
From: GENERAL ELECTRIC COMPANY
To: AI ALPINE US BIDCO LLC
Reel/Frame 048489/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 27, 2014
From: DEVARAKONDA, MARUTHI NARASINGA RAO; MCDOWELL, ROBERT EARL; SPAULDING, DENNIS JOHN; VON DER EHE, JAMES KRISTOPHER
To: GENERAL ELECTRIC COMPANY
Reel/Frame 032538/0863 →