IP Library Granted Patent US 9,690,882
Granted Patent B2
US 9,690,882 · App. 14/227,748 · Granted Jun 27, 2017

Lens having an extended range of focus and method of making the same

Inventor: Hans-Juergen Dobschal (Kleinromstedt, DE)
Assignee: Carl Zeiss AG
G06F17/50A61F2/1618A61F2/1654G02B3/00G02B5/1823G02B5/1842G02B5/1871G02B5/30G02B27/0075G02C7/061G02C7/022G02C2202/20
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Quick Facts
Patent No.
US 9,690,882
App. No.
14/227,748
Granted
Jun 27, 2017
Kind
B2
Abstract

A lens having an extended range of focus is made of a transparent material and has two optical surfaces. The lens defines an optical axis and a focal power distribution (F tot ) which, in relation to a plane perpendicular to the optical axis, changes as a function of the radial height (r) and of the azimuth angle (phi) of the aperture between a calculated basic value of the focal power (F lens ) not equal to zero and a maximum value F spiral max (r, phi).

Claims (468)

1. A lens having an extended range of focus, the lens comprising:

said lens defining an optical axis and being made of a transparent material;

said lens having two finished optical surfaces;

said lens having a focal power distribution (F tot ); and,

said focal power distribution (F tot ), in relation to a plane perpendicular to said optical axis, changes as a function of the radial height (r) and of the azimuth angle (phi) between a calculated basic value of the focal power (F lens ) not equal to zero and a maximum value F spiral max (r, phi) so as to cause said focal power distribution (F tot ) to emerge by calculation as:

F tot ( r, phi )= F lens ( r )+ F spiral max ( r, phi )* w ( phi ),

wherein F spiral max (r, phi) depends nonlinearly on the radius and w(phi), which is a factor for the focal power component having the spiral profile, and in that the calculated basic value of said focal power (F lens ) is split into a refractive focal power component of a base system (F base ) and into a focal power component of a structure (F structure ), furthermore a spiral focal power component

F spiral ( r, phi )= F spiral max ( r, phi )* w ( phi )

and the focal power component of the structure (F structure ) being combined to form a spiral and structure-shaped additional focal power

F ss ( r, phi )= F structure ( r )+ F spiral ( r, phi )

such that the overall focal power of the finished lens emerges as

F tot ( r, phi )= F base ( r )+ F ss ( r, phi ).

2. The lens of claim 1 , wherein w(phi) is described as a linear profile using the equation

w

(

phi

)

=

phi

2

π

.

3. The lens of claim 1 , wherein the base focal power of the lens (F base ) and/or the additional focal power of the structure (F structure ) is/are rotationally symmetric.

4. A lens having an extended range of focus, the lens comprising:

said lens defining an optical axis and being made of a transparent material;

said lens having two finished optical surfaces;

said lens having a focal power distribution (F tot ); and,

said focal power distribution (F tot ), in relation to a plane perpendicular to said optical axis, changes as a function of the radial height (r) and of the azimuth angle (phi) between a calculated basic value of the focal power (F lens ) not equal to zero and a maximum value F spiral max (r, phi) so as to cause said focal power distribution (F lens ) to emerge by calculation as:

F tot ( r, phi )= F lens ( r )+ F spiral max ( r, phi )* w ( phi ),

wherein F spiral max (r, phi) depends nonlinearly on the radius and w (phi), which is a factor for the focal power component having the spiral profile, and in that the calculated basic value of said focal power (F lens ) is split into a refractive focal power component of a base system (F base ) and into a focal power component of a structure (F structure ), furthermore a spiral focal power component

F spiral ( r, phi )= F spiral max ( r, phi )* w ( phi )

and the focal power component of the structure (F structure ) being combined to form a spiral and structure-shaped additional focal power

F ss ( r, phi )= F structure ( r )+ F spiral ( r, phi )

such that the overall focal power of the finished lens emerges as

F tot ( r, phi )= F base ( r )+ F ss ( r, phi );

Wherein w(phi) is described by the equation

w

(

phi

)

=

i

=

1

M

I

i

exp

[

-

a

i

(

phi

-

w

i

)

2

]

and w i denotes the peak positions of the angular distribution function; I i denotes intensity values of the individual peaks; a i >0 denotes damping coefficients for the respective peak positions and i denotes a counter and M≧i denotes a final value.

5. A lens having an extended range of focus, the lens comprising:

said lens defining an optical axis and being made of a transparent material;

said lens having two finished optical surfaces;

said lens having a focal power distribution (F tot ); and,

said focal power distribution (F tot ), in relation to a plane perpendicular to said optical axis, changes as a function of the radial height (r) and of the azimuth angle (phi) between a calculated basic value of the focal power (F lens ) not equal to zero and a maximum value F spiral max (r, phi) so as to cause said focal power distribution (F tot ) to emerge by calculation as:

F tot ( r, phi )= F lens ( r )+ F spiral max ( r, phi )* w ( phi ),

wherein F spiral max (r, phi) depends nonlinearly on the radius and w (phi), which is a factor for the focal power component having the spiral profile, and in that the calculated basic value of said focal power (F lens ) is split into a refractive focal power component of a base system (F base ) and into a focal power component of a structure (F structure ), furthermore a spiral focal power component

F spiral ( r, phi )= F spiral max ( r, phi )* w ( phi )

and the focal power component of the structure (F structure ) being combined to form a spiral and structure-shaped additional focal power

F ss ( r, phi )= F structure ( r )+ F spiral ( r, phi )

such that the overall focal power of the finished lens emerges as

F tot ( r, phi )= F base ( r )+ F ss ( r, phi );

wherein the spiral and structure-shaped focal power distribution (F ss ) is created by a height profile, wherein the height profile z tot (r, phi) of the second optical surface to be manufactured emerges from adding a height profile (z base ) of a calculated base surface, a Fresnel-shaped height profile (z Fresnel ) of a Fresnel lens and a spiral height profile z spiral (r, phi), wherein the additive height z spiral (r, phi), starting from zero up to a maximum value (z spiral max ) emerges as a function:

z spiral ( r, phi )= z spiral max ( r, phi )* w ( phi )

wherein: the radius (r) changes continuously between 0 and D/2 and the azimuth angle of the aperture (phi) changes continuously between 0 and 2.pi., wherein the spiral height profile z spiral (r, phi) and the Fresnel-shaped height profile (z Fresnel ) are added to the height profile (z base ) of the calculated base surface, as result of which the optical surface to be manufactured is described by a spiral and Fresnel-shaped height profile (z FS ), wherein

z tot ( r, phi )= z base +z FS ( r, phi )

with

z FS ( r, phi )= z Fresnel +z spiral ( r, phi )

applies.

6. The lens of claim 5 , wherein the forms and/or structures producing the additional spiral and structure-shaped focal power F SS are arranged on one of the optical surfaces of the lens, in each case on their own or combined with one another, and/or also arranged individually or combined with one another and/or in a distributed manner on both optical surfaces of the lens and/or introduced into the material of the lens.

7. The lens of claim 5 , wherein the spiral additive height (z spiral ) emerges from the product of a polynomial for the maximum height z spiral max (r, phi), which depends nonlinearly on the radius and the angle, and an angle-dependent component w(phi):

z

spiral

(

r

,

phi

)

=

z

spiral

max

(

r

,

phi

)

*

w

(

phi

)

,

where

z

spiral

max

(

r

,

phi

)

=

j

=

2

N

c

j

(

phi

)

*

r

j

or

z

spiral

max

(

r

,

phi

)

=

j

=

1

N

c

j

(

phi

)

*

r

2

*

j

is the polynomial for the maximum height.

8. The lens of claim 5 , wherein the additive height (z) emerges from the product of a polynomial for the maximum height z max (r), which depends nonlinearly on the radius, and an angle-dependent component w(phi):

z

spiral

(

r

,

phi

)

=

z

spiral

max

(

r

)

*

w

(

phi

)

,

where

z

spiral

max

(

r

)

=

j

=

2

N

c

j

*

r

j

or

z

spiral

max

(

r

)

=

j

=

1

N

c

j

*

r

2

*

j

is the radial polynomial for the maximum height.

9. A lens having an extended range of focus, the lens comprising:

said lens defining an optical axis and being made of a transparent material;

said lens having two finished optical surfaces;

said lens having a focal power distribution (F tot ); and,

said focal power distribution (F tot ), in relation to a plane perpendicular to said optical axis, changes as a function of the radial height (r) and of the azimuth angle (phi) between a calculated basic value of the focal power (F lens ) not equal to zero and a maximum value F spiral max (r, phi) so as to cause said focal power distribution (F tot ) to emerge by calculation as:

F tot ( r, phi )= F lens ( r )+ F spiral max ( r, phi )* w ( phi ),

wherein F spiral max (r, phi) depends nonlinearly on the radius and w (phi), which is a factor for the focal power component having the spiral profile, and in that the calculated basic value of said focal power (F lens ) is split into a refractive focal power component of a base system (F base ) and into a focal power component of a structure (F structure ), furthermore a spiral focal power component

F spiral ( r, phi )= F spiral max ( r, phi )* w ( phi )

and the focal power component of the structure (F structure ) being combined to form a spiral and structure-shaped additional focal power

F ss ( r, phi )= F structure ( r )+ F spiral ( r, phi )

such that the overall focal power of the finished lens emerges as

F tot ( r, phi )= F base ( r )+ F ss ( r, phi );

wherein the focal power distribution is produced by a diffractive optical element, wherein the calculated base surface is manufactured as a second optical surface and the focal power component with the spiral and structure-shaped profile (F ss diffractive ) emerges from the effect of an optical grating, which is applied onto the manufactured second optical surface, furthermore the spiral and structure-shaped additional diffractive focal power (F ss diffractive ) is the sum of the focal power of the spiral in diffractive form (F spiral diffractive ) and the focal power of the structure in diffractive form (F structure diffractive ) and the focal power in phase form is described as

phase ss ( r, phi )=phase structure +phase spiral ( r, phi )

where the radius (r) changes continuously between 0 and D/2 and the azimuth angle (phi) changes continuously between 0 and 2π, as a result of which the grating manufactured on the optical surface has the spiral and structure-shaped phase profile.

10. The lens of claim 9 , wherein the forms and/or structures producing the additional spiral and structure-shaped focal power F SS are arranged on one of the optical surfaces of the lens, in each case on their own or combined with one another, and/or also arranged individually or combined with one another and/or in a distributed manner on both optical surfaces of the lens and/or introduced into the material of the lens.

11. The lens of claim 9 , wherein the values for the spiral grating profile are determined by the equation

phase

spiral

(

r

,

phi

)

=

phase

spiral

max

(

r

,

phi

)

*

w

(

phi

)

wherein

phase

spiral

max

(

r

,

phi

)

=

j

=

2

N

k

j

(

phi

)

*

r

j

or

phase

spiral

max

(

r

,

phi

)

=

j

=

1

N

k

j

(

phi

)

*

r

2

*

j

is the polynomial for the maximum phase value.

12. The lens of claim 9 , wherein the values for the spiral grating profile are determined by the equation

phase

spiral

(

r

,

phi

)

=

phase

spiral

max

(

r

)

*

w

(

phi

)

,

wherein

phase

spiral

max

(

r

)

=

j

=

2

N

k

j

*

r

j

or

phase

spiral

max

(

r

)

=

j

=

1

N

k

j

*

r

2

*

j

is the radial polynomial for the maximum phase value.

13. The lens of claim 11 , wherein the forms and/or structures producing the additional spiral and structure-shaped focal power F SS are arranged on one of the optical surfaces of the lens, in each case on their own or combined with one another, and/or also arranged individually or combined with one another and/or in a distributed manner on both optical surfaces of the lens and/or introduced into the material of the lens.

14. A lens having an extended range of focus, the lens comprising:

said lens defining an optical axis and being made of a transparent material;

said lens having two finished optical surfaces;

said lens having a focal power distribution (F tot ); and,

said focal power distribution (F tot ), in relation to a plane perpendicular to said optical axis, changes as a function of the radial height (r) and of the azimuth angle (phi) between a calculated basic value of the focal power (F lens ) not equal to zero and a maximum value F spiral max (r, phi) so as to cause said focal power distribution (F tot ) to emerge by calculation as:

F tot ( r, phi )= F lens ( r )+ F spiral max ( r, phi )* w ( phi ),

wherein F spiral max (r, phi) depends nonlinearly on the radius and w (phi), which is a factor for the focal power component having the spiral profile, and in that the calculated basic value of said focal power (F lens ) is split into a refractive focal power component of a base system (F base ) and into a focal power component of a structure (F structure ), furthermore a spiral focal power component

F spiral ( r, phi )= F spiral max ( r, phi )* w ( phi )

and the focal power component of the structure (F structure ) being combined to form a spiral and structure-shaped additional focal power

F ss ( r, phi )= F structure ( r )+ F spiral ( r, phi )

such that the overall focal power of the finished lens emerges as

F tot ( r, phi )= F base ( r )+ F ss ( r, phi );

wherein the focal power component with the spiral and structure-shaped profile (F ss ) emerges from an additive or subtractive refractive index distribution Δn ss (r, phi) in the material of the lens, which is a sum of a spiral refractive index distribution Δn spiral (r, phi) and a structure-shaped refractive index distribution (Δn structure ):

Δ n ss ( r, phi )=Δ n structure +Δn spiral ( r, phi )

and the refractive index distribution emerges, proceeding from a basic value (n 2 ) up to a maximum value (Δn spiral max ), as a function

Δ n spiral ( r, phi )=Δ n spiral max ( r, phi )* w ( phi ),

where the radius (r) changes continuously between 0 and D/2 and the azimuth angle (phi) changes continuously between 0 and 2.pi., as a result of which the spiral and structure-shaped refractive index distribution of the lens material is described for Δn ss (r, phi).

15. A lens system defining a beam path and having an extended range of focus, the lens system comprising:

A lens with an extended range of focus arranged as an imaging element in said beam path of said lens system:

said lens defining an optical axis and being made of a transparent material:

said lens having two finished optical surfaces;

said lens having a focal power distribution (F tot ); and,

said focal power distribution (F tot ), referred to a plane perpendicular to said optical axis, changes as a function of the radial height (r) and of the azimuth angle (phi) between a calculated basic value of the focal power (F lens ) not equal to zero and a maximum value F spiral max (r, phi) so as to cause said focal power distribution (F tot ) to emerge by calculation as:

F tot ( r, phi )= F lens ( r )+ F spiral max ( r, phi )* w ( phi ),

wherein F spiral max (r, phi) depends nonlinearly on the radius and w (phi), which is a factor for the focal power component having the spiral profile, and in that the calculated basic value of said focal power (F lens ) is split into a refractive focal power component of a base system (F base ) and into a focal power component of a structure (F structure ), furthermore a spiral focal power component

F spiral ( r, phi )= F spiral max ( r, phi )* w ( phi )

and the focal power component of the structure (F structure ) being combined to form a spiral and structure-shaped additional focal power

F ss ( r, phi )= F structure ( r )+ F spiral ( r, phi )

such that the overall focal power of the finished lens emerges as

F tot ( r, phi )= F base ( r )+ F ss ( r, phi ).

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 28, 2014
From: DOBSCHAL, HANS-JUERGEN
To: CARL ZEISS AG
Reel/Frame 032979/0620 →
Priority Claims (1)
DE 10 2011 114 752 · Sep 29, 2011 · national
Continuity (2)
Continuation PCTEP2012004026 · Sep 26, 2012
Related Publication 20140211313A1 · Jul 31, 2014