Fanfold media dust inhibitor
Fanfold and/or perforated media comprising a substrate including one or more friable coatings and an overcoat covering at least a portion of the one or more friable coatings proximate to one or more associated fanfolds and/or perforations is provided, wherein the overcoat mitigates spallation of the one or more friable coatings. Methods and apparatus for making the same are also disclosed.
1. Fanfold media comprising:
a substrate having a first side and a second side, opposite the first side;
a first thermally sensitive coating on the first side of the substrate; and
a first overcoat covering a portion of the first thermally sensitive coating proximate to a convex portion of one or more fanfolds associated with the fanfold media,
wherein the first overcoat mitigates spallation of the first thermally sensitive coating.
2. The fanfold media of claim 1 , further comprising:
a second thermally sensitive coating on the second side of the substrate; and
a second overcoat covering a portion of the second thermally sensitive coating proximate to a convex portion of the one or more fanfolds associated with the fanfold media,
wherein the second overcoat mitigates spallation of the second thermally sensitive coating.
3. The fanfold media of claim 2 , wherein the second overcoat further covers a portion of the second thermally sensitive coating proximate to a concave portion of the one or more fanfolds associated with the fanfold media.
4. The fanfold media of claim 1 , wherein the first overcoat further covers a portion of the first thermally sensitive coating proximate to a concave portion of the one or more fanfolds associated with the fanfold media.
5. The fanfold media of claim 1 , further comprising perforations coincident with the one or more fanfolds associated with the fanfold media.
6. The fanfold media of claim 1 , wherein the first overcoat covering a portion of the first thermally sensitive coating proximate to the convex portion of the one or more fanfolds comprises a stripe centered on the convex portion of the one or more fanfolds.
7. The fanfold media of claim 6 , wherein the stripe ranges from approximately 1/32 to 1 inch in width.
8. The fanfold media of claim 6 , wherein the stripe ranges from approximately 1/16 to ½ inch in width.
9. The fanfold media of claim 6 , wherein the stripe is approximately ⅛ inch wide.
10. The fanfold media of claim 6 , wherein the stripe further comprises sensemark.
11. The fanfold media of claim 10 , wherein a color of the stripe is different than a color of the media absent the stripe.
12. The fanfold media of claim 11 , wherein the color of the stripe is black.
13. The fanfold media of claim 1 , wherein the first overcoat does not prematurely activate or deactivate the first thermally sensitive coating.
14. The fanfold media of claim 1 , wherein the first overcoat has sufficiently low thermal resistivity to permit heat applied by a thermal printer to image the first thermally sensitive coating therethrough.
15. The fanfold media of claim 1 , wherein the first overcoat does not soften below 150 degrees Celsius.
16. The fanfold media of claim 1 , wherein the first overcoat does not soften below 100 degrees Celsius.
17. The fanfold media of claim 1 , wherein the first overcoat comprises a material having a viscosity in the range of 130 to 230 centipoise at 77 F, a solids content in the range of 33% to 55%, and a pH in the range of 7 to 10 during application thereof to the fanfold media.
18. The fanfold media of claim 1 , wherein the first overcoat comprises a material having a viscosity in the range of 150 to 200 centipoise at 77 F, a solids content in the range of 34% to 40%, and a pH in the range of 9 to 10 during application thereof to the fanfold media.
19. The fanfold media of claim 1 , wherein the first overcoat comprises a material having a viscosity in the range of 165 to 185 centipoise at 77 F, a solids content in the range of 35% to 37%, and a pH in the range of 9.2 to 9.8 during application thereof to the fanfold media.
20. The fanfold media of claim 1 , wherein the first overcoat provides water, scuff and UV resistance.