IP Library Granted Patent US 9,644,801
Granted Patent B2
US 9,644,801 · App. 14/235,710 · Granted May 9, 2017

Light-emitting element, light-emitting device, and method for product light-emitting element

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Quick Facts
Patent No.
US 9,644,801
App. No.
14/235,710
Granted
May 9, 2017
Kind
B2
Abstract

A light-emitting section ( 2 ) and a transparent member ( 1 ) which is arranged on a side of a surface (SUF 2 ) of the light-emitting section ( 2 ) and exhibits transparency with respect to laser light (L) are provided, and the transparent member ( 1 ) includes a plurality of scattering microregions (MP) which isotropically scatter the laser light (L) passing therethrough and increase a light-emission spot size of the laser light (L).

Claims (33)

1. A light-emitting element comprising:

a light-emitting section which is irradiated with laser light and generates fluorescent light the laser light being incident on an incident surface of the light-emitting section; and

a transparent member which covers the incident surface of the light-emitting section and exhibits transparency with respect to the laser light,

wherein the transparent member includes a diffusing structure of isotropically scattering the laser light which passes therethrough and increasing a light-emission spot size of the laser light,

the transparent member contains scattering fine particles with a refractive index which is different from a refractive index of a base material of the transparent member, or air bubbles,

the transparent member comprises an upper portion which includes the fine particle or the air bubbles and receives the laser light and a lower portion which includes the fine particle or the air bubbles and covers the incident surface, the lower portion being disposed between the upper portion and the light emitting section, and

a density of the scattering fine particles or the air bubbles in the upper portion of the transparent member is smaller than a density of scattering fine particles or the air bubbles in the lower portion of the transparent member.

2. The light-emitting element according to claim 1 ,

wherein the diffusing structure of the transparent member is a structure of isotropically scattering the fluorescent light generated by the light-emitting section and increasing the light-emission spot size of the fluorescent light.

3. The light-emitting element according to claim 1 ,

wherein a thickness of the transparent member along a laser light irradiation direction is equal to or more than ½ of a thickness with which laser light passing through the inside of the transparent member and emitted to the outside becomes light of equal to or less than maximum permissible exposure.

4. The light-emitting element according to claim 3 , wherein a minimum diameter of a surface of the light-emitting section on the incident surface is equal to or less than the thickness of the transparent member.

5. The light-emitting element according to claim 1 , wherein density of the scattering fine particles or the air bubbles decreases on a side of the transparent member, which is close to the light-emitting section.

6. The light-emitting element according to claim 1 , wherein a reflection preventing structure for reducing a reflectance of the laser light is provided on the side of a light irradiation surface of the transparent member, which is irradiated with the laser light.

7. The light-emitting element according to claim 6 ,

wherein the reflection preventing structure has a concave and convex structure in which at least a plurality of concave portions or a plurality of convex portions are aligned at an interval capable of reducing reflection of the laser light on the light irradiation surface.

8. The light-emitting element according to claim 7 , wherein each convex portion has, between a root side to a tip end side thereof, a portion where a diameter of a cross section parallel to the light irradiation surface is constant.

9. The light-emitting element according to claim 7 wherein each convex portion has, in a direction from a root side to a tip end side thereof, a portion where a diameter of a cross section parallel to the light irradiation surface increases.

10. The light-emitting element according to claim 7 , wherein the plurality of concave portions have concave portion depths different from each other in a direction orthogonal to the light irradiation surface and have concave portion widths different from each other in a direction parallel to the light irradiation surface.

11. The light-emitting element according to claim 7 , wherein each convex portion has, in a direction from a root side to a tip end side, a portion where a diameter of a cross section parallel to the light irradiation surface decreases.

12. A light-emitting device comprising:

the light-emitting element according to claim 1 ; and

a laser light source which irradiates the transparent member with the laser light.

13. The light-emitting device according to claim 12 , further comprising:

a thermal conductive substrate which diffuses heat generated by the light-emitting section,

wherein a side opposite to an irradiation surface of the light-emitting section, which is irradiated with the laser light, is held by the thermal conductive substrate.

14. The light-emitting device according to claim 12 , further comprising a reflecting member which reflects the laser light,

wherein a side opposite to an irradiation surface of the light-emitting section, which is irradiated with the laser light, is held by the reflecting member.

15. The light-emitting device according to claim 12 , further comprising a reflecting mirror which includes a light reflecting concave surface that reflects the fluorescent light generated by the light-emitting section,

wherein the light-emitting section is arranged in the vicinity of a focal point of the reflecting mirror.

16. A method for producing a light-emitting element including a light-emitting section which is irradiated with laser light and generates fluorescent light, the laser light being incident on an incident surface of the light-emitting section, and a transparent member which covers the incident surface of the light-emitting section and exhibits transparency with respect to the laser light, the transparent member including a diffusing structure of isotropically scattering the laser light which passes therethrough and increasing a light-emission spot size of the laser light, the method comprising:

a transparent member formation process of forming the transparent member containing a plurality of scattering fine particles or air bubbles for scattering the laser light, the transparent member comprising an upper portion which includes the fine particle or the air bubbles and receives the laser light and a lower portion which includes the fine particle or the air bubbles and covers the incident surface, and a density of the scattering fine particles or the air bubbles in the upper portion of the transparent member being smaller than a density of scattering fine particles or the air bubbles in the lower portion of the transparent member; and

a light-emitting section arrangement process of arranging the light-emitting section on the lower portion of the transparent member so that the lower portion is disposed between the upper portion and the light emitting section.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 10, 2022
From: SHARP KABUSHIKI KAISHA
To: SHARP FUKUYAMA LASER CO., LTD.
Reel/Frame 059039/0927 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 29, 2014
From: KISHIMOTO, KATSUHIKO; SATO, RINA; KAWANISHI, HIDENORI
To: SHARP KABUSHIKI KAISHA
Reel/Frame 032081/0008 →