BREATHABLE CONTAINER SEAL
A multi-layer seal material comprising a layer of paper or pulp, next to a layer of polymer, next to a layer of metal foil, next to a layer of adhesive polymer, the seal containing micro-holes allowing the seal to be breathable. A method of making a sealed container is also described by forming the multi-layer seal material described above, using laser drilling to generate the micro-holes in the seal material, placing the adhesive polymer layer of the multi-layer seal material onto a container filled with product material, heating the seal material to bond the seal to the container, thereby forming a product filled container having a breathable seal.
1 - 30 . (canceled)
31 . A breathable multi-layer container seal material comprising:
a layer of paper or pulp;
a layer of metal foil;
a polymer bonding layer bonding the layer of paper or pulp to the layer of metal foil;
a layer of adhesive polymer coupled to the layer of metal foil;
a plurality of micro-holes extending between opposite sides of the breathable multi-layer container seal material; and
a thickness of between about 0.8 mm and about 1.6 mm.
32 . The seal of claim 31 , wherein the paper or pulp layer has a density of about 200 to 300 grams per square meter.
33 . The seal of claim 31 , wherein the paper or pulp layer has a thickness of about 0.8 to about 1.2 millimeters.
34 . The seal of claim 31 , wherein the polymer bonding layer is polyethylene.
35 . The seal of claim 31 , wherein the polymer bonding layer has a thickness of about 15 to about 20 microns.
36 . The seal of claim 31 , wherein the layer of metal foil is aluminum.
37 . The seal of claim 31 , wherein the layer of metal foil has a thickness of about 10 microns to about 25 microns.
38 . The seal of claim 31 , wherein the layer of adhesive polymer is heat sealable.
39 . The seal of claim 31 , wherein the layer of adhesive polymer has a thickness of about 10 to about 15 microns.
40 . The seal of claim 31 , wherein the layer of adhesive polymer is heat sealable polyester, polyvinylidene chloride, polyethylene, polypropylene, or a copolymer of vinyl chloride, vinyl acetate, and maleic acid.
41 . The seal of claim 31 , wherein the micro-holes are laser drilled holes.
42 . The seal of claim 31 , wherein the micro-holes are between about 0.2 mm to about 0.6 mm in diameter.
43 . The seal of claim 42 , wherein the micro-holes are spaced apart between about 0.3 to about 0.6 centimeter.
44 . A method of making a breathable container seal comprising:
forming the multi-layer breathable seal material of claim 31 ; and
laser drilling the micro-holes.
45 . A sealed container comprising:
a container body; and
a seal coupled to the container body comprising the multi-layer breathable seal material of claim 31 .
46 . The container of claim 45 , wherein the seal is coupled to the container via induction heating.
47 . The container of claim 45 , wherein the container is one of:
a food product container; and
a container made of PET, polyethylene, or polypropylene.
48 . The container of claim 47 , wherein the food product container contains one of:
a glucose based powder; and
a powdered energy drink.
49 . A breathable multi-layer container seal material comprising:
a layer of paper or pulp;
a layer of metal foil having a thickness of between about 10 and about 25 microns;
a polymer bonding layer bonding the layer of paper or pulp to the layer of metal foil;
said polymer bonding layer having a thickness of between about 15 and about 20 microns;
a layer of adhesive polymer coupled to the layer of metal foil and being structured and arranged to bond the breathable multi-layer container seal material to a container;
a plurality of laser drilled micro-holes extending between opposite sides of the breathable multi-layer container seal.
50 . A breathable four layer container seal material comprising:
a layer of paper or pulp;
a layer of metal foil;
a polymer bonding layer bonding the layer of paper or pulp to the layer of metal foil; and
a layer of adhesive polymer coupled to the layer of metal foil and being structured and arranged to bond the breathable four layer container seal material to a container; and
a plurality of micro-holes extending through the breathable four layer multi-layer container seal.