IP Library Granted Patent US 9,306,486
Granted Patent B2
US 9,306,486 · App. 14/238,665 · Granted Apr 5, 2016

System and method for controlling the stroke and operation at resonance frequency of a resonant linear motor

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Quick Facts
Patent No.
US 9,306,486
App. No.
14/238,665
Granted
Apr 5, 2016
Kind
B2
Abstract

Linear compressor comprising a resonant linear motor ( 4 ) having a stator ( 9 ) and a linear displacer ( 3 ), the linear motor ( 4 ) cooperating with a resonant spring ( 2 ) that is driven by the linear displacer ( 3 ) at one of the ends of the resonant spring ( 2 ) with the opposite end of the resonant spring ( 2 ) cooperating with a mechanical actuation element ( 1 ). A variation sensor of magnetic flux ( 5 ) cooperates with the resonant spring ( 2 ). Said variation sensor of magnetic flux ( 5 ) comprising a fixed part ( 7 ) and a movable part ( 6 ), the movable part ( 6 ) coupled to the end of the resonant spring ( 2 ) opposite to the end cooperating with the linear displacer ( 3 ). The variation sensor of magnetic flux ( 5 ) is the sole means required to determine the displacement amplitude and the frequency of oscillation of the displacer ( 3 ) of the linear motor ( 4 ). Corresponding method for controlling the stroke in such a linear compressor.

Claims (19)

1. A system of control of stroke and operation at resonant frequency of a reciprocating compressor having a linear motor ( 4 ) comprising a stator ( 9 ) and a displacer ( 3 ), the motor ( 4 ) cooperating with a resonant spring ( 2 ) that is driven by the linear displacer ( 3 ) at one of the ends of the resonant spring with the opposite end of the resonant spring cooperating with mechanical actuation element ( 1 ), wherein said system comprises:

a magnetic flux variation sensor ( 5 ) cooperating with the resonant spring ( 2 ) and said variation sensor of magnetic ( 5 ) comprised by a fixed part and a movable part, the movable portion coupled to the end of the resonant spring ( 2 ) opposite to the end of the resonant spring cooperating with the linear displacer ( 3 ),

wherein the magnetic flux variation sensor ( 5 ) is the sole means required to determine the displacement amplitude and the frequency of oscillation of a displacer ( 3 ) of linear motor ( 4 ).

2. The system according to claim 1 , wherein the variation sensor of magnetic flux ( 5 ) comprises a coil ( 7 ) supported by a support base ( 14 ) and a magnet ( 6 ) cooperating with the coil ( 7 ), wherein said magnet ( 6 ) generates a voltage induced in the coil ( 7 ).

3. The system according to claim 2 , wherein the movable part of the variation sensor of magnetic flux ( 5 ) comprises a magnet ( 6 ) integral to one end of a rod ( 13 ) whose opposite end is fixed to a fastening means ( 12 ) which connects the resonance spring ( 2 ) to the mechanical actuation element ( 1 ).

4. The system according to claim 2 , wherein performing control of the stroke of the mechanical actuation element ( 1 ) is done by using the signal of the variation sensor of magnetic flux ( 5 ) induced.

5. The system according to claim 1 , wherein the mechanical actuation element ( 1 ) comprises a piston.

6. A method for control of stroke and operation in the resonant frequency of a resonant linear motor, said linear motor ( 4 ) comprising a stator ( 9 ) and a linear displacer ( 3 ), the motor ( 4 ) cooperating with a spring resonant ( 2 ) that is driven by the linear displacer ( 3 ) at one of the ends of the resonant spring having the opposite end of the resonant spring cooperating with mechanical actuation element ( 1 ), the method comprising:

generating, by said linear displacer ( 3 ) of a force on the end of the resonance spring ( 2 ) with which the linear displacer ( 3 ) cooperates, so that when the resonant spring ( 2 ) has the end cooperating with the linear displacer ( 3 ) displaced in one direction, its opposite end moves in the opposite direction;

receiving the signal from a variation sensor of magnetic flux ( 5 ) having its movable part coupled to the resonant spring ( 2 ) at the opposite end of the linear displacer ( 3 );

performing reading of the current of the linear motor ( 4 );

controlling the operation of mechanical resonance frequency from the signal generated by the variation sensor of magnetic flux ( 5 ) and of the current signal of the linear motor ( 4 ); and

controlling the stroke of the linear actuator from the signal generated by the variation sensor of magnetic flux ( 5 ) and the current signal of the linear motor ( 4 ) simultaneously to the control of operation at frequency of mechanical resonance.

7. The method according to claim 6 , further comprising evaluating, via an evaluation, the delay between the signal of the variation sensor of magnetic flux ( 5 ) and the current signal of the linear motor ( 4 ).

8. The method according to claim 7 , wherein from the evaluation of the delay of the signals of the variation sensor of magnetic flux ( 5 ) and of the current of the linear motor ( 4 ) there is comprised the frequency variation of the current of the linear motor ( 5 ) until the signal of the variation change of magnetic flux ( 5 ) lie in phase with the signal of current of the linear motor ( 5 ).

9. The method according to claim 8 , further comprising the variation in the driving frequency of the current of the linear motor ( 5 ) until the signs are delayed by 0 or 180 degrees, or close to these values.

10. The method according to claim 8 , wherein, according to a law of adjustment, it feeds back information of the operating frequency to adjust the stroke information for various operating frequencies.

11. The method according to claim 6 , further comprising generating a digital signal which is related to the phase displacement of electric phase between the signal of the variation sensor of magnetic flux ( 5 ) and the current signal of the linear motor ( 4 ).

12. The method according to claim 6 , further comprising evaluating the displacement of electric phase between the signal from a variation sensor of magnetic flux ( 5 ) and the current signal of the linear motor ( 4 ).

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 27, 2019
From: WHIRLPOOL S.A.
To: EMBRACO - INDÚSTRIA DE COMPRESSORES E SOLUÇÕES EM REFRIGERAÇÃO LTDA.
Reel/Frame 048453/0336 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 23, 2014
From: DA SILVA, DOUGLAS PEREIRA; DAINEZ, PAULO SERGIO; WEISE, RENE ADRIANO
To: WHIRLPOOL S.A.
Reel/Frame 033015/0395 →