IP Library Granted Patent US 11,527,337
Granted Patent B2
US 11,527,337 · App. 14/241,349 · Granted Dec 13, 2022

Silane crosslinkable polymer composition

Inventor: Kristian Dahlen (Stora Höga, SE)
Assignee: BOREALIS AG
H01B3/441C08F8/00C08F230/08C08K5/0091C08L23/0892H01B7/17H01B13/06C08F2810/20C08L2203/202C08L2312/08C08L2314/08Y10T428/2962
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Quick Facts
Patent No.
US 11,527,337
App. No.
14/241,349
Granted
Dec 13, 2022
Kind
B2
Abstract

The invention relates to a crosslinkable polymer composition comprising (a) a polyolefin bearing hydrolysable silane groups and a silanol condensation catalyst compound, as well as to an article, preferably a cable, thereof. Also the use of the silanol condensation catalyst compound for crosslinking an article, preferably a layer of a cable is provided.

Claims (40)

1. A cable comprising a conductor surrounded by an inner semiconductive layer, an insulating layer, and an outer semiconductive layer, wherein at least the insulation layer comprises a polymer composition which comprises:

(a) a polyolefin comprising a LDPE bearing hydrolysable silane groups of density 900 to 945 kg/m 3 which is a homopolymer with silane groups which are introduced by grafting a silane group(s) containing compound to the LDPE;

wherein the silane group(s) containing compound for grafting silane groups to produce LDPE (a) is a compound of formula (IIc),

CH 2 ═CH—(CH 2 ) t —Si(OA) 3   (IIc),

wherein t=0 to 6; and

A is a hydrocarbyl group, formyl group or acetyl group; and

(b) a silanol condensation catalyst compound of formula (I):

Me +n (OCR 1 ═CR 2 —(C═O)R 3 ) m R 4 s   (Ic),

wherein Me is Ti, Zr, Hf, Cu or Zn;

n is 2 or 4;

m is 2; s is 0 or 2; m+s=n;

each R 1 is a linear or branched (C 1 -C 6 )alkyl group;

each R 3 is a linear or branched (C 1 -C 6 )alkyl group;

each R 4 independently is OR 1 ″; and

R 1 ″ is a linear or branched (C 1 -C 6 )alkyl group;

wherein the polymer composition comprises hydrolysable silane groups in an amount of from 0.001 to 12 mol % based on the total amount of the polyolefin.

2. The cable as claimed in claim 1 wherein the silanol condensation catalyst compound is

3. The cable according to claim 1 wherein in the polymer composition the (b) silanol condensation catalyst compound of formula (I) is present in an amount of 0.0001 to 6.0 wt % based on the combined amount of the LDPE bearing hydrolysable silane groups (a) and the silanol condensation catalyst compound (b).

4. The cable according to claim 1 wherein the polymer composition comprises hydrolysable silane groups in an amount of from 0.01 to 4 mol % grafted silane groups based on the total amount of the polyolefin.

5. The cable as claimed in claim 1 wherein the cable is a power cable.

6. A process for producing a cable comprising a conductor surrounded by at least one layer, comprising co-extruding on the conductor one or more layers, wherein at least one layer comprises polymer composition which comprises:

(a) a polyolefin comprising a LDPE bearing hydrolysable silane groups of density 900 to 945 kg/m 3 which is a homopolymer with silane groups which are introduced by grafting a silane group(s) containing compound to the LDPE;

wherein the silane group(s) containing compound for grafting silane groups to produce LDPE (a) is a compound of formula (IIc),

CH 2 ═CH—(CH 2 ) t —Si(OA) 3   (IIc),

wherein t=0 to 6; and

A is a hydrocarbyl group, formyl group or acetyl group; and

(b) a silanol condensation catalyst compound of formula (I):

Me +n (OCR 1 ═CR 2 —(C═O)R 3 ) m R 4 s   (Ic),

wherein Me is Ti, Zr, Hf, Cu or Zn;

n is 2 or 4;

m is 2; s is 0 or 2; m+s=n;

each R 1 is a linear or branched (C 1 -C 6 )alkyl group;

each R 3 is a linear or branched (C 1 -C 6 )alkyl group;

each R 4 independently is OR 1 ″; and

R 1 ″ is a linear or branched (C 1 -C 6 )alkyl group;

wherein the polymer composition comprises hydrolysable silane groups in an amount of from 0.001 to 12 mol % based on the total amount of the polyolefin.

7. The process as claimed in claim 6 wherein the cable is a power cable

wherein the at least one layer comprises at least an insulating layer comprising the polymer composition, or

wherein the at least one layer comprises an inner semiconductive layer, an insulating layer and an outer semiconductive layer, wherein at least one of the inner semiconductive layer, the insulating layer, and the outer semiconductive layer comprises the polymer composition.

8. The process according to claim 6 further comprising crosslinking the at least one layer comprising the polymer composition in presence of water.

Assignments (2)
CHANGE OF ADDRESS Recorded Feb 23, 2022
From: BOREALIS AG
To: BOREALIS AG
Reel/Frame 059219/0949 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 27, 2014
From: DAHLEN, KRISTIAN
To: BOREALIS AG
Reel/Frame 032967/0716 →