IP Library Granted Patent US 10,041,190
Granted Patent B2
US 10,041,190 · App. 14/245,051 · Granted Aug 7, 2018

Fabric including polyolefin elastic fiber

Inventors: Robert O. Waldbauer, Jr. (Waynesboro, VA); Young D. Nguyen (Crozet, VA); Hong Liu (Waynesboro, VA); James Michael Lambert (Staunton, VA)
Assignee: INVISTA NORTH AMERICA S.A.R.L.
D01D5/08D01D5/00D01D5/088D02G3/32Y10T428/249921
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Quick Facts
Patent No.
US 10,041,190
App. No.
14/245,051
Granted
Aug 7, 2018
Kind
B2
Abstract

An article comprising a yarn comprising an elastomeric propylene-based polymer composition; said polymer composition comprising at least one elastomeric propylene-based polymer, wherein said yarn has a draft greater than 200%; wherein said article is a fabric or a garment.

Claims (19)

1. A method for preparing a fabric including an elastomeric propylene-based polymer yarn wherein said yarn has an elongation of 200-800%, a tenacity of about 0.5 to about 1.5 grams/denier, a load power at 200% elongation of about 0.05 to about 0.35 grams/denier; and an unload power at 200% elongation of about 0.007 to about 0.035 grams/denier, said method comprising

(a) providing an elastomeric propylene-based copolymer composition comprising propylene and at least one monomer selected from a C 4 -C 20 α-olefin, a combination of ethylene and at least one C 4 -C 20 α-olefin and one or more dienes;

(b) heating said elastomeric propylene-based polymer composition in a single extruder to a temperature of about 220° C. to about 300° C.;

(c) maintaining said elastomeric propylene-based polymer composition at a temperature of about 135° C. to about 275° C. while extruding said composition through a capillary to form the yarn;

(d) winding said yarn onto a package at a winding speed of about 450 m/min to about 650 m/min;

(e) preparing a fabric including said yarn by knitting or weaving under tension at a draft of greater than 200%, and

(f) crosslinking said yarn.

2. The method of claim 1 , wherein the crosslinking is effected by exposing the yarn to an ebeam.

3. The method of claim 2 , wherein said yarn is exposed to the ebeam prior to winding on said package.

4. The method of claim 2 , wherein said package is exposed to an ebeam as a single package or a plurality of packages in a container.

5. A method for preparing an apparel fabric including an elastomeric propylene-based polymer yarn wherein said yarn has an elongation of 200-800%, a tenacity of about 0.5 to about 1.5 grams/denier, a load power at 200% elongation of about 0.05 to about 0.35 grams/denier; and an unload power at 200% elongation of about 0.007 to about 0.035 grams/denier, said method comprising:

(a) providing an elastomeric propylene-based providing an elastomeric propylene-based copolymer composition comprising propylene and at least one monomer selected from a C 4 -C 20 α-olefin, a combination of ethylene and at least one C 4 -C 20 α-olefin and one or more dienes;

(b) heating said elastomeric propylene-based polymer composition in a single extruder to a temperature of about 220° C. to about 300° C.;

(c) maintaining said elastomeric propylene-based polymer composition at a temperature of about 135° C. to about 275° C. while extruding said composition through a capillary to form the yarn;

(d) winding said yarn onto a package at a winding speed of about 450 m/min to about 650 m/min;

(e) preparing a warp comprising a plurality of said yarns;

(f) exposing said yarns to an ebeam to crosslink said yarns;

(g) taking up the yarn on a beam; and

(h) warp knitting an apparel fabric under tension at a draft of greater than 200%.

Assignments (6)
SECURITY INTEREST Recorded May 21, 2026
From: THE LYCRA COMPANY LLC
To: GLAS AMERICAS LLC
Reel/Frame 075621/0606 →
RELEASE OF SECURITY INTEREST Recorded May 20, 2026
From: WILMINGTON TRUST (LONDON) LIMITED
To: THE LYCRA COMPANY LLC (FORMERLY KNOWN AS A&AT LLC)
Reel/Frame 075587/0490 →
CHANGE OF NAME Recorded Sep 17, 2019
From: A&AT LLC
To: THE LYCRA COMPANY LLC
Reel/Frame 050397/0397 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 16, 2019
From: INVISTA NORTH AMERICA S.A R.L.
To: A&AT LLC
Reel/Frame 050075/0645 →
SECURITY INTEREST Recorded Feb 1, 2019
From: A&AT LLC
To: WILMINGTON TRUST (LONDON) LIMITED, AS SECURITY AGENT
Reel/Frame 048208/0120 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 22, 2016
From: WALDBAUER, ROBERT O, JR; NGUYEN, YOUNG D; LIU, HONG; LAMBERT, JAMES MICHAEL
To: INVISTA NORTH AMERICA S.A.R.L.
Reel/Frame 039494/0618 →
Continuity (3)
Division 12969701 · Dec 16, 2010
Provisional Application 61289790 · Dec 23, 2009
Related Publication 20140217648A1 · Aug 7, 2014