Lightweight drive axle shaft
View Patent ↗A lightweight drive axle includes an elongate, tubular body having a first longitudinal end configured for coupling to a side gear in a differential and a second longitudinal end configured to support a vehicle wheel. The shaft further includes a screw disposed at the first longitudinal end of the body. The screw comprise a shank configured to be received within a bore in the body and a head having first and second portions. The first portion is disposed at one longitudinal end of the screw, has a first diameter and is spaced from the first longitudinal end of the body. The second portion is disposed between the first portion and the shank and has a second diameter less than the first diameter such that the first longitudinal end of the body and the first and second portions of the head define a groove configured to receive a shaft retainer.
1. A drive axle shaft, comprising:
an elongate, tubular body having a first longitudinal end configured for coupling to a side gear in a differential and a second longitudinal end configured to support a vehicle wheel;
a screw disposed at said first longitudinal end of said tubular body, said screw comprising:
a shank configured to be received within a bore in said tubular body; and
a head having first and second portions, said first portion disposed at one longitudinal end of said screw and having a first diameter, said first portion spaced from said first longitudinal end of said tubular body, said second portion disposed between said first portion and said shank and having a second diameter less than said first diameter such that said first longitudinal end of said tubular body and said first and second portions of said head define a groove; and
a shaft retainer removably received in the groove;
wherein said tubular body is hollow and defines a bore extending substantially from said first longitudinal end to said second longitudinal end; and
wherein a diameter of said bore varies along said body.
2. The drive axle shaft of claim 1 further comprising a wheel flange disposed at said second longitudinal end of said tubular body.
3. The drive axle shaft of claim 1 wherein said tubular body defines an internal thread configured to engage an external thread on said shank of said screw.
4. The drive axle shaft of claim 1 wherein said tubular body defines a counterbore at said first longitudinal end configured to receive said second portion of said head.
5. The drive axle shaft of claim 1 wherein said head defines a socket having a plurality of straight sides.
6. The drive axle shaft of claim 1 wherein said first longitudinal end is coupled to said side gear.
7. The drive axle shaft of claim 1 wherein said tubular body has cylindrical exterior defining a body diameter at said first longitudinal end; and said shaft retainer defines a shaft retainer diameter greater than said body diameter.
8. The drive axle shaft of claim 1 wherein said diameter of said bore is reduced proximate to said first and second longitudinal ends.
9. A drive axle shaft, comprising:
an elongate, tubular body having a first longitudinal end configured for coupling to a side gear in a differential and a second longitudinal end;
a wheel flange disposed at said second longitudinal end of said tubular body, the wheel flange configured to support a vehicle wheel;
a screw disposed at said first longitudinal end of said tubular body, said screw comprising:
a shank configured to be received within a bore in said tubular body; and
a head having first and second portions, said first portion disposed at one longitudinal end of said screw and having a first diameter, said first portion spaced from said first longitudinal end of said tubular body, said second portion disposed between said first portion and said shank and having a second diameter less than said first diameter such that said first longitudinal end of said tubular body and said first and second portions of said head define a groove configured to receive a shaft retainer; and
wherein the shaft retainer is removably received in the groove; and
wherein said bore has a reduced diameter proximate to said first and second longitudinal ends.
10. The drive axle shaft of claim 9 wherein said tubular body defines an internal thread configured to engage an external thread on said shank of said screw.
11. The drive axle shaft of claim 9 wherein said tubular body defines a counterbore at said first longitudinal end configured to receive said second portion of said head.
12. The drive axle shaft of claim 9 wherein said head defines a socket having a plurality of straight sides.
13. The drive axle shaft of claim 9 further comprising said side gear.
14. The drive axle shaft of claim 9 wherein said tubular body is hollow and defines a bore extending substantially from said first longitudinal end to said second longitudinal end.
15. The drive axle shaft of claim 9 wherein said diameter of said bore varies along said body.
16. A drive axle shaft, comprising:
a body comprising at least a first and a second end;
said first end comprising a threaded bore; and
a screw disposed at said first end, said screw comprising:
a threaded shank, wherein said threaded shank engages said threaded bore, and a head, said head projecting from said threaded shank;
a shaft retainer, removably coupled to said body;
a splined length between said first and second ends; and
a side gear comprising a splined bore;
wherein said splined bore engages said splined length;
wherein said body is hollow and defines a bore extending substantially from said first end to said second end; and
wherein a diameter of said bore varies along said body.
17. The drive axle shaft of claim 16 wherein said shaft retainer is removably coupled to a side gear.
18. The drive axle shaft of claim 16 wherein said shaft retainer is removably coupled to said screw.
19. The drive axle shaft of claim 16 wherein a groove is defined by said head and said body.
20. The drive axle shaft of claim 16 further comprising a wheel flange disposed at said second end.
21. The drive axle shaft of claim 16 wherein said diameter of said bore is reduced proximate to said first and second ends.