IP Library Granted Patent US 9,506,497
Granted Patent B2
US 9,506,497 · App. 14/247,702 · Granted Nov 29, 2016

Lightweight drive axle shaft

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Quick Facts
Patent No.
US 9,506,497
App. No.
14/247,702
Granted
Nov 29, 2016
Kind
B2
Abstract

A lightweight drive axle includes an elongate, tubular body having a first longitudinal end configured for coupling to a side gear in a differential and a second longitudinal end configured to support a vehicle wheel. The shaft further includes a screw disposed at the first longitudinal end of the body. The screw comprise a shank configured to be received within a bore in the body and a head having first and second portions. The first portion is disposed at one longitudinal end of the screw, has a first diameter and is spaced from the first longitudinal end of the body. The second portion is disposed between the first portion and the shank and has a second diameter less than the first diameter such that the first longitudinal end of the body and the first and second portions of the head define a groove configured to receive a shaft retainer.

Claims (45)

1. A drive axle shaft, comprising:

an elongate, tubular body having a first longitudinal end configured for coupling to a side gear in a differential and a second longitudinal end configured to support a vehicle wheel;

a screw disposed at said first longitudinal end of said tubular body, said screw comprising:

a shank configured to be received within a bore in said tubular body; and

a head having first and second portions, said first portion disposed at one longitudinal end of said screw and having a first diameter, said first portion spaced from said first longitudinal end of said tubular body, said second portion disposed between said first portion and said shank and having a second diameter less than said first diameter such that said first longitudinal end of said tubular body and said first and second portions of said head define a groove; and

a shaft retainer removably received in the groove;

wherein said tubular body is hollow and defines a bore extending substantially from said first longitudinal end to said second longitudinal end; and

wherein a diameter of said bore varies along said body.

2. The drive axle shaft of claim 1 further comprising a wheel flange disposed at said second longitudinal end of said tubular body.

3. The drive axle shaft of claim 1 wherein said tubular body defines an internal thread configured to engage an external thread on said shank of said screw.

4. The drive axle shaft of claim 1 wherein said tubular body defines a counterbore at said first longitudinal end configured to receive said second portion of said head.

5. The drive axle shaft of claim 1 wherein said head defines a socket having a plurality of straight sides.

6. The drive axle shaft of claim 1 wherein said first longitudinal end is coupled to said side gear.

7. The drive axle shaft of claim 1 wherein said tubular body has cylindrical exterior defining a body diameter at said first longitudinal end; and said shaft retainer defines a shaft retainer diameter greater than said body diameter.

8. The drive axle shaft of claim 1 wherein said diameter of said bore is reduced proximate to said first and second longitudinal ends.

9. A drive axle shaft, comprising:

an elongate, tubular body having a first longitudinal end configured for coupling to a side gear in a differential and a second longitudinal end;

a wheel flange disposed at said second longitudinal end of said tubular body, the wheel flange configured to support a vehicle wheel;

a screw disposed at said first longitudinal end of said tubular body, said screw comprising:

a shank configured to be received within a bore in said tubular body; and

a head having first and second portions, said first portion disposed at one longitudinal end of said screw and having a first diameter, said first portion spaced from said first longitudinal end of said tubular body, said second portion disposed between said first portion and said shank and having a second diameter less than said first diameter such that said first longitudinal end of said tubular body and said first and second portions of said head define a groove configured to receive a shaft retainer; and

wherein the shaft retainer is removably received in the groove; and

wherein said bore has a reduced diameter proximate to said first and second longitudinal ends.

10. The drive axle shaft of claim 9 wherein said tubular body defines an internal thread configured to engage an external thread on said shank of said screw.

11. The drive axle shaft of claim 9 wherein said tubular body defines a counterbore at said first longitudinal end configured to receive said second portion of said head.

12. The drive axle shaft of claim 9 wherein said head defines a socket having a plurality of straight sides.

13. The drive axle shaft of claim 9 further comprising said side gear.

14. The drive axle shaft of claim 9 wherein said tubular body is hollow and defines a bore extending substantially from said first longitudinal end to said second longitudinal end.

15. The drive axle shaft of claim 9 wherein said diameter of said bore varies along said body.

16. A drive axle shaft, comprising:

a body comprising at least a first and a second end;

said first end comprising a threaded bore; and

a screw disposed at said first end, said screw comprising:

a threaded shank, wherein said threaded shank engages said threaded bore, and a head, said head projecting from said threaded shank;

a shaft retainer, removably coupled to said body;

a splined length between said first and second ends; and

a side gear comprising a splined bore;

wherein said splined bore engages said splined length;

wherein said body is hollow and defines a bore extending substantially from said first end to said second end; and

wherein a diameter of said bore varies along said body.

17. The drive axle shaft of claim 16 wherein said shaft retainer is removably coupled to a side gear.

18. The drive axle shaft of claim 16 wherein said shaft retainer is removably coupled to said screw.

19. The drive axle shaft of claim 16 wherein a groove is defined by said head and said body.

20. The drive axle shaft of claim 16 further comprising a wheel flange disposed at said second end.

21. The drive axle shaft of claim 16 wherein said diameter of said bore is reduced proximate to said first and second ends.

Assignments (5)
SECURITY INTEREST Recorded Feb 28, 2024
From: AAM NORTH AMERICA, INC.; AMERICAN AXLE & MANUFACTURING, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 066588/0530 →
CHANGE OF NAME Recorded Feb 5, 2024
From: AAM INTERNATIONAL S.A.R.L.
To: AAM NORTH AMERICA, INC.
Reel/Frame 066346/0215 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 2, 2017
From: U.S. MANUFACTURING CORPORATION
To: USM MEXICO MANUFACTURING LLC
Reel/Frame 041441/0962 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 2, 2017
From: USM MEXICO MANUFACTURING LLC
To: AAM INTERNATIONAL S.À R.L.
Reel/Frame 041442/0058 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 28, 2014
From: SIMON, BRIAN ANTHONY; KHANFAR, ADEL MOHD
To: U.S. MANUFACTURING CORPORATION
Reel/Frame 032765/0570 →