IP Library Granted Patent US 9,346,936
Granted Patent B2
US 9,346,936 · App. 14/251,913 · Granted May 24, 2016

Fluororesin composition and its molded product

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Quick Facts
Patent No.
US 9,346,936
App. No.
14/251,913
Granted
May 24, 2016
Kind
B2
Abstract

Disclosed are injection-moldable fluororesin compositions of melt flowable fluororesin and mesoporous silica. The fluororesin compositions are melt flowable and have a melt flow rate of from 2 to 60 g/10 min. The mesoporous silica has an average pore diameter of from 2 to 50 nm, and the pores of the mesoporous silica are filled with the melt flowable fluororesin. The fluororesin compositions have excellent melt moldability for manufacturing molded products from the fluororesin composition that demonstrate high hardness.

Claims (11)

1. A fluororesin composition comprising from 80 to 95 weight percent of melt flowable fluororesin and from 5 to 20 weight percent mesoporous silica, said fluororesin composition having a melt flow rate of from 2 to 60 g/10 min, said melt flowable fluororesin comprising tetrafluoroethylene-perfluoro(alkylvinylether) copolymer having a melt flow rate of at least 30 g/min, wherein said perfluoroalkyl group of said perfluoro(alkylvinylether) has from 1 to 5 carbons, said mesoporous silica having an average pore diameter of from 2 to 50 nm, and wherein the pores of said mesoporous silica are filled with said melt flowable fluororesin.

2. The fluororesin composition of claim 1 , wherein the melt flow rate of said melt flowable fluororesin is at least 50 g/10 min.

3. The fluororesin composition of claim 1 , wherein the melt flow rate of said melt flowable fluororesin is at least 80 g/10 min.

4. The fluororesin composition of claim 1 , wherein the mesoporous silica has an average pore diameter of from 3 to 30 nm.

5. The fluororesin composition of claim 1 , wherein the mesoporous silica has an average pore diameter of from 4 to 15 nm.

6. The fluororesin composition of claim 1 , wherein the mesoporous silica is not surface-hydrophobized.

7. The fluororesin composition of claim 1 further comprising a filler different from said mesoporous silica, wherein said fluororesin composition comprises from 5 to 20 weight percent of said mesoporous silica and from 1 to 20 weight percent of said filler.

8. The fluororesin composition of claim 7 wherein said filler different from said mesoporous silica is selected from the group consisting of glass fiber, glass flake, carbon fiber and aramid fiber.

9. A heat-resistant seal or gasket comprising the molded product according to claim 8 .

10. A molded product melt molded from a fluororesin composition according to claim 1 having a Shore hardness (Hs) of at least 75.

11. A sliding member comprising the molded product according to claim 10 .

Assignments (3)
CHANGE OF NAME Recorded Mar 31, 2022
From: DUPONT-MITSUI FLUOROCHEMICALS CO., LTD
To: CHEMOURS-MITSUI FLUOROPRODUCTS CO., LTD.
Reel/Frame 059458/0922 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 15, 2015
From: E. I. DU PONT DE NEMOURS AND COMPANY
To: THE CHEMOURS COMPANY FC, LLC
Reel/Frame 035432/0023 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 23, 2014
From: HAYAKAWA, OSAMU; SUZUKI, NORIYUKI
To: DUPONT-MITSUI FLUOROCHEMICALS COMPANY LTD.
Reel/Frame 033373/0811 →