IP Library Patent Application 14252677
Patent Application
App. No. 14/252,677

PLASTIC LED BULB

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Quick Facts
Patent No.
US None
App. No.
14/252,677
Abstract

An LED bulb having a bulb-shaped shell, a thermally conductive plastic material within the bulb-shaped shell, and at least one LED within the bulb-shaped shell. The bulb also includes a base, wherein the base is dimensioned to be received within a standard electrical socket.

Claims (35)

1 - 130 . (canceled)

131 . An LED bulb comprising:

a shell;

a thermally conductive material within the shell, wherein the thermally conductive material is a liquid material;

at least one LED within the shell;

a dispersion material distributed throughout the liquid material, wherein the dispersion material is configured to shift the color of light emitted from the at least one LED and the dispersion material is configured to disperse the light from the at least one LED;

a screw-in base configured to fit within an electrical socket; and

a power supply circuit at least partially inside the base, the power supply circuit configured to convert AC power for powering the at least one LED;

a seal separating the thermally conductive material and the power supply circuit; and

at least one connecting wire having a first end and a second end, the first end connected to the power supply circuit and the second end connected to the at least one LED.

132 . The LED bulb as set forth in claim 131 , wherein the at least one connecting wire connects the power supply circuit and the at least one LED through the seal.

133 . The LED bulb as set forth in claim 132 , wherein the base comprises a series of screw threads and a base pin, wherein the screw threads and base pin are dimensioned to be received within a standard electrical socket.

134 . The LED bulb as set forth in claim 131 , wherein the shell is a plastic material.

135 . The LED bulb as set forth in claim 131 , wherein at least a portion of the at least one LED is mounted within the thermally conductive material.

136 . The LED bulb as set forth in claim 131 , wherein the at least one LED is thermally connected to the thermally conductive material through a shell-wall.

137 . The LED bulb as set forth in claim 131 , wherein the shell is configured to disperse the light from the at least one LED.

138 . The LED bulb as set forth in claim 131 , further comprising a color shifting material within the shell, wherein the color shifting material is configured to shift light from the at least one LED from a first color spectrum to a second color spectrum.

139 . The LED bulb as set forth in claim 131 , further comprising a dye added to the shell, wherein the dye is configured to shift the light of the at least one LED from a first color spectrum to a second color spectrum.

140 . The LED bulb as set forth in claim 131 , wherein the dispersion material is configured to shift light from the at least one LED from a first color spectrum to a second color spectrum.

141 . The LED bulb as set forth in claim 131 , wherein the thermally conductive material is a liquid plastic.

142 . A method of manufacturing an LED bulb comprising:

creating a shell;

installing at least one LED in the shell;

filling the shell with a thermally conductive material, wherein the thermally conductive material is a liquid material, a dispersion material is distributed throughout the liquid material, the dispersion material is configured to shift the color of light emitted from the at least one LED, and the dispersion material is configured to disperse the light from the at least one LED;

installing a power supply circuit inside a screw-in base, the power supply circuit configured to convert AC power for powering the at least one LED; and

attaching the screw-in base to the shell, the screw-in based configured to fit within an electrical socket, wherein the screw-in base includes a seal configured to separate the thermally conductive material and the power supply circuit;

143 . The method as set forth in claim 142 , further comprising:

connecting at least one connecting wire having a first end and a second end, the first end being connected to the power supply circuit and the second end being connected to the at least one LED.

144 . The method as set forth in claim 143 , wherein the base comprises a series of screw threads and a base pin, wherein the screw threads and base pin are dimensioned to be received within a standard electrical socket.

145 . The method as set forth in claim 144 , wherein the shell is a plastic material.

146 . The method as set forth in claim 142 , wherein at least a portion of the at least one LED is immersed within the thermally conductive material.

147 . The method as set forth in claim 142 , wherein the at least one LED is thermally connected to the thermally conductive material through a shell-wall.

148 . The method as set forth in claim 142 , wherein the shell is configured to disperse the light from the at least one LED.

149 . The method as set forth in claim 142 , further comprising adding a color shifting material to the shell when creating the shell, wherein the color shifting material is configured to shift light from the at least one LED from a first color spectrum to a second color spectrum.

150 . The method as set forth in claim 142 , further comprising adding a dye to the shell when creating the shell, wherein the dye is configured to shift the light of the at least one LED from a first color spectrum to a second color spectrum.