Self-degradable hydraulic diversion systems and methods for making and using same
View Patent ↗Systems and methods for treating formation intervals including forming a low permeability layer on a surface of the interval and pumping a treating fluid, where the treatment fluid is diverted through the layer permitting improved treatment uniformity across the formation or intervaland permitting a longer interval to be treated, where the layer comprises self-degradable material that degrade over time without harm to the formation or interval surfaces.
1. A method for diverting well treatments comprising:
introducing a layer forming composition into a wellbore drilled into a geological structure, wherein the layer forming composition comprises self-degradable particulate materials having a particle size distribution of 0.1 microns to 800 microns and a concentration in the layer forming composition of 0.1 vol % to 60 vol %;
forming a filter cake comprising the self-degradable particulate materials on a downhole surface, wherein the filter cake has an initial effective permeability of 1 mD to 100 mD along the downhole surface without sealing the downhole surface, and wherein the downhole surface is selected from the group consisting of: (a) on a formation surface, on an interval surface, on a well screen assembly surface, on a gravel pack surface, and/or on a sand pack surface associated with the formation surface or the interval surface and (b) between the formation surface or the interval surface and a production tubing or working string, wherein the downhole surface before forming the filter cake has at least one high permeability zone having a permeability of 100 mD to 3000 mD;
pumping a treating fluid into the well through the filter cake; and
after treatment, allowing the filter cake to degrade over time to restore original permeabilities of the downhole surface.
2. The method of claim 1 , further comprising:
isolating the interval using an isolation packer or a plurality of packers prior to forming the filter cake.
3. The method of claim 1 , wherein the particulate materials have a D50 of 4 microns to 40 microns and the initial effective permeability of the filter cake is 5 mD to 50 m.
4. The method of claim 3 , wherein the particulate materials comprise self-degrading materials comprise hydrolytically degradable materials, formation-fluid dissolving materials, slow-dissolving materials, thermally unstable materials, or mixtures and combinations thereof.
5. The method of claim 4 , wherein the self-degrading materials are selected from the group consisting of polysaccharides; chitin; chitosan; proteins; aliphatic polyesters; poly(lactides); poly(glycolides); poly(ε-caprolactones); poly(hydroxybutyrates); aliphatic polycarbonates; poly(orthoesters); poly(amides); poly(urethanes); poly(hydroxy ester ethers); poly(anhydrides); poly(amino acids); poly(ethylene oxide); and polyphosphazenes.
6. The method of claim 4 , wherein the self-degrading materials are selected from the group consisting of polylactides, polyglycolides, polycaprolactones, polyanhydrides, polyamides, polyurethanes, polyesteramides, polyorthoesters, polydioxanones, polyacetals, polyketals, polycarbonates, polyorthocarbonates, polyphosphazenes, polyhydroxybutyrates, polyhydroxyvalerates, polyalkylene oxalates, polyalkylene succinates, poly(malic acid), poly(amino acids), poly(methyl vinyl ether), poly(maleic anhydride), chitin, chitosan, and copolymers, terpolymers, or higher poly-monomer polymers thereof or combinations or mixtures thereof.
7. The method of claim 4 , wherein the self-degrading materials are selected from the group consisting of polyanhydrides, polyorthoesters, poly(l-lactic acid) (PILA), poly(dl-lactic acid) (PLA), poly(glycolic acid) (PGA), polycaprolactones, copolymers, terpolymer, higher poly-monomer polymers thereof, or combinations or mixtures thereof.
8. The method of claim 4 , wherein the self-degrading materials are selected from the group consisting of copolymers of lactic acid and glycolic acid (poly(dl-lactic-co-glycolic acid) (PLG)) having a co-monomer (lactide:glycolide) ratio of between about 100:0 and about 50:50 lactic acid to glycolic acid.
9. The method of claim 1 , wherein the well treatments are selected from the group consisting of a sand control treatment, an aggregating (lactide:glycolide) ratio of between about 100:0 and about 50:50 lactic acid to glycolic acid.
10. The method of claim 1 further comprising:
introducing particles having a particle size distribution of 1 mm to 3 mm into the wellbore before introducing the self-degradable particulate materials.
11. A system for diverting well treatments comprising:
a source subsystem comprising a filter cake composition reservoir, a treating composition reservoir, and a control valve, wherein the filter cake reservoir contains a filter cake forming composition that comprises self-degradable particulate materials having a particle size distribution of 0.1 microns to 800 microns and a concentration in the filter cake forming composition of 0.1 vol % to 60 vol %, wherein the treating fluid reservoir contains a treating fluid, and wherein the control valve is designed to switch between the filter cake composition reservoir and the treating fluid reservoir;
a filter-cake placement subsystem comprising a pump and a slurry delivery tube including a slurry valve for placing a filter cake comprising the self-degradable particulate materials, when the control valve is set to permit delivery of the filter cake forming composition through the slurry delivery tube and the slurry valve, on a downhole surface, wherein the filter cake has an initial effective permeability of 1 mD to 100 mD along the downhole surface without sealing the downhole surface, and wherein the downhole surface is selected from the group consisting of (a) on surfaces of a producing formation, interval, or intervals, (b) on surfaces of an injection formation, interval, or intervals, (c) in an annular space between the formation surfaces or interval surfaces and a production tubing surface, (d) on surfaces of a screen assembly, (e) on surfaces of a gravel and/or (f) on surfaces of a sand pack, wherein the formation, interval, or intervals, and wherein the downhole surface before forming the filter cake has at least one high permeability zone having a permeability of 100 mD to 3000 mD; and
an injection subsystem comprising the pump and a fluid delivery tube including a fluid valve for injecting, when the control valve is set to permit the treating fluid to flow through the fluid delivery tube and the fluid valve, for injection a treating fluid through the filter cake and wherein, after treatment, the filter cake degrades over time to leave the surfaces substantially unharmed and to restore original zone permeabilities of the downhole surface.
12. The system of claim 11 , further comprising:
a well screen assembly, a gravel pack, or a sand pack associated with the formation, the interval, or the intervals, and
wherein the filter cake is formed on a surface or surfaces of the screen assembly, the gravel pack or the sand pack or pass through the assembly or packs and is formed between the assembly or the packs and the surface or the surfaces of the formation, the interval, or the intervals or is formed in a lower portion of the assembly or the packs.
13. The system of claim 11 , further comprising:
a packer or a plurality of packers to isolate the formation, the interval or the intervals, and
a work string or production tubing.
14. The system of claim 11 , wherein the self-degradable particulate materials have a D50 of 4 microns to 40 microns and the initial effective permeability of the filter cake is 5 mD to 50 mD.
15. The system of claim 14 , wherein the particulate materials comprise self-degrading materials comprise hydrolytically degradable materials, formation-fluid dissolving materials, slow-dissolving materials, thermally unstable materials, or mixtures and combinations thereof.
16. The system of claim 15 , wherein the permeability of the filter cake changes over time as the materials degrade, eventually being substantially or completely removed from the surfaces.
17. The system of claim 14 , wherein the self-degrading materials are selected from the group consisting of polysaccharides; chitin; chitosan; proteins; aliphatic polyesters; poly(lactides); poly(glycolides); poly(ε-caprolactones); poly(hydroxybutyrates); aliphatic polycarbonates; poly(orthoesters); poly(amides); poly(urethanes); poly(hydroxy ester ethers); poly(anhydrides); poly(amino acids); poly(ethylene oxide); and polyphosphazenes.
18. The system of claim 14 , wherein the self-degrading materials are selected from the group consisting of polylactides, polyglycolides, polycaprolactones, polyanhydrides, polyamides, polyurethanes, polyesteramides, polyorthoesters, polydioxanones, polyacetals, polyketals, polycarbonates, polyorthocarbonates, polyphosphazenes, polyhydroxybutyrates, polyhydroxyvalerates, polyalkylene oxalates, polyalkylene succinates, poly(malic acid), poly(amino acids), poly(methyl vinyl ether), poly(maleic anhydride), chitin, chitosan, and copolymers, terpolymers, or higher poly-monomer polymers thereof or combinations or mixtures thereof.
19. The system of claim 14 , wherein the self-degrading materials are selected from the group consisting of polyanhydrides, polyorthoesters, poly(l-lactic acid) (PILA), poly(dl-lactic acid) (PLA), poly(glycolic acid) (PGA), polycaprolactones, copolymers, terpolymer, higher poly-monomer polymers thereof, or combinations or mixtures thereof.
20. The system of claim 14 , wherein the self-degrading materials are selected from the group consisting of copolymers of lactic acid and glycolic acid (poly(dl-lactic-co-glycolic acid) (PLG)) having a co-monomer treatment, a zeta modifying treatment, a sticky/tacky material treatment, a sand consolidation/formation consolidation treatment, an in situ polymerizable formation consolidate treatment, a scale inhibitor treatment, a paraffin inhibitor treatment, a wettability modifier treatment, a biocide treatment, a gel breaker treatment, an enzyme treatment, a defoamer treatment, an acid treatment, and mixtures or combinations thereof.
21. The system of claim 11 , wherein the well treatments are selected from the group consisting of a sand control treatment, an aggregating treatment, a zeta modifying treatment, a sticky/tacky material treatment, a sand consolidation/formation consolidation treatment, an in situ polymerizable formation consolidate treatment, a scale inhibitor treatment, a paraffin inhibitor treatment, a wettability modifier treatment, a biocide treatment, a gel breaker treatment, an enzyme treatment, a defoamer treatment, an acid treatment, and mixtures or combinations thereof.