IP Library Granted Patent US 9,711,297
Granted Patent B2
US 9,711,297 · App. 14/258,784 · Granted Jul 18, 2017

Methods for solid electrolyte interphase formation and anode pre-lithiation of lithium ion capacitors

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Quick Facts
Patent No.
US 9,711,297
App. No.
14/258,784
Granted
Jul 18, 2017
Kind
B2
Abstract

A method of pre-doping an anode of an energy storage device can include immersing the anode and a dopant source in an electrolyte, and coupling a substantially constant current between the anode and the dopant source. A method of pre-doping an anode of an energy storage device can include immersing the anode and a dopant source in an electrolyte, and coupling a substantially constant voltage across the anode and the dopant source. An energy storage device can include an anode having a lithium ion pre-doping level of about 60% to about 90%.

Claims (37)

1. A method of pre-doping an anode of an energy storage device, the method comprising:

immersing the anode and a dopant source in an electrolyte, wherein the dopant source comprises a source for lithium ions; and

coupling a substantially constant current between the anode and the dopant source;

wherein the coupling comprises coupling the substantially constant current between the anode and the dopant source for a duration of time to achieve a potential difference between the anode and the dopant source of 0.01 Volts (V) to 0.4 V.

2. The method of claim 1 , wherein the energy storage device comprises a lithium ion capacitor.

3. The method of claim 1 , wherein the coupling comprises coupling the substantially constant current between the anode and the dopant source for a duration of time to achieve an anode pre-doping level of 60% to 90%.

4. The method of claim 1 , wherein coupling the substantially constant current between the anode and the dopant source comprises coupling a current source supplying a substantially constant current corresponding to a current C-rate of C/72 to C/144.

5. The method of claim 1 , further comprising forming a substantially homogeneous solid-electrolyte interphase layer adjacent the anode, wherein the solid-electrolyte interphase layer is substantially undisturbed subsequent to its formation.

6. The method of claim 1 , further comprising removing the dopant source from the electrolyte subsequent to coupling the substantially constant current across the anode and the dopant source.

7. The method of claim 1 , further comprising immersing a cathode in the electrolyte, wherein immersing the dopant source comprises immersing the dopant source to a side of the anode opposite that facing the cathode.

8. The method of claim 1 , further comprising performing a formation step subsequent to coupling the substantially constant current across the anode and the dopant source.

9. The method of claim 8 , wherein performing the formation step comprises applying a substantially constant voltage of 2 Volts (V) to 4.2V between the anode and the dopant source.

10. The method of claim 9 , wherein performing the formation step comprises applying the substantially constant voltage of 2 Volts (V) to 4.2V between the anode and the dopant source for a duration of 5 hours to 75 hours.

11. A method of pre-doping an anode of an energy storage device, the method comprising:

immersing the anode and a dopant source in an electrolyte, wherein the dopant source comprises a source for lithium ions; and

coupling a substantially constant voltage across the anode and the dopant source;

wherein coupling the substantially constant voltage across the anode and the dopant source comprises coupling a voltage source supplying a substantially constant voltage of 0.01 Volts (V) to 0.4V.

12. The method of claim 11 , wherein the energy storage device comprises a lithium ion.

13. The method of claim 11 , wherein coupling the substantially constant voltage across the anode and the dopant source comprises coupling the substantially constant voltage for a duration of time to achieve an anode lithium ion pre-doping level of 60% to 90%.

14. The method of claim 11 , further comprising performing a formation step subsequent to coupling the substantially constant voltage across the anode and the dopant source.

15. The method of claim 14 , wherein performing the formation step comprises applying a substantially constant voltage of 2 Volts (V) to 4.2V between the anode and the dopant source.

16. The method of claim 15 , wherein performing the formation step comprises applying the substantially constant voltage of 2 Volts (V) to 4.2V between the anode and the dopant source for a duration of 5 hours to 75 hours.

17. The method of claim 11 , further comprising forming a substantially homogeneous solid-electrolyte interphase layer adjacent the anode, wherein the solid-electrolyte interphase layer is substantially undisturbed subsequent to its formation.

18. The method of claim 11 , further comprising removing the dopant source subsequent to coupling the substantially constant voltage across the anode and the dopant source.

19. The method of claim 11 , further comprising immersing a cathode in the electrolyte, wherein immersing the dopant source comprises immersing the dopant source to a side of the anode opposite that facing the cathode.

20. A method of pre-doping an anode of an energy storage device, the method comprising:

immersing the anode and a dopant source in an electrolyte, wherein the dopant source comprises a source for lithium ions; and

coupling a substantially constant current between the anode and the dopant source;

wherein coupling the substantially constant current between the anode and the dopant source comprises coupling a current source supplying a substantially constant current corresponding to a current C-rate of C/72 to C/144.

21. The method of claim 20 , wherein the energy storage device comprises a lithium ion capacitor.

22. The method of claim 20 , wherein the coupling comprises coupling the substantially constant current between the anode and the dopant source for a duration of time to achieve an anode pre-doping level of 60% to 90%.

23. The method of claim 20 , further comprising forming a substantially homogeneous solid-electrolyte interphase layer adjacent the anode, wherein the solid-electrolyte interphase layer is substantially undisturbed subsequent to its formation.

24. The method of claim 20 , further comprising removing the dopant source from the electrolyte subsequent to coupling the substantially constant current across the anode and the dopant source.

25. The method of claim 20 , further comprising immersing a cathode in the electrolyte, wherein immersing the dopant source comprises immersing the dopant source to a side of the anode opposite that facing the cathode.

26. The method of claim 20 , further comprising performing a formation step subsequent to coupling the substantially constant current across the anode and the dopant source.

27. The method of claim 26 , wherein performing the formation step comprises applying a substantially constant voltage of 2 Volts (V) to 4.2V between the anode and the dopant source.

28. The method of claim 27 , wherein performing the formation step comprises applying the substantially constant voltage of 2 Volts (V) to 4.2V between the anode and the dopant source for a duration of 5 hours to 75 hours.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 22, 2021
From: MAXWELL TECHNOLOGIES, INC.
To: TESLA, INC.
Reel/Frame 057890/0202 →
RELEASE OF SECURITY INTEREST Recorded May 24, 2019
From: EAST WEST BANK
To: MAXWELL TECHNOLOGIES, INC.
Reel/Frame 051441/0005 →
RELEASE OF SECURITY INTEREST Recorded May 16, 2019
From: EAST WEST BANK
To: MAXWELL TECHNOLOGIES, INC.
Reel/Frame 049216/0304 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 20, 2016
From: RAMAN, SANTHANAM; XI, XIAOMEI; YE, XIANG-RONG
To: MAXWELL TECHNOLOGIES, INC.
Reel/Frame 039203/0257 →
SECURITY INTEREST Recorded Jul 6, 2015
From: MAXWELL TECHNOLOGIES, INC.
To: EAST WEST BANK
Reel/Frame 036064/0636 →