IP Library Granted Patent US 9,062,399
Granted Patent B2
US 9,062,399 · App. 14/260,619 · Granted Jun 23, 2015

Biomass-derived polyester wet-laid nonwoven fabric

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Quick Facts
Patent No.
US 9,062,399
App. No.
14/260,619
Granted
Jun 23, 2015
Kind
B2
Abstract

The present invention has an object to provide staple fibers suitable for manufacturing a wet-laid nonwoven fabric having excellent adhesive strength and heat resistance at a reduced environmental burden, a manufacturing method of the same, and a nonwoven fabric using the staple fibers. The object can be achieved by polyalkylene terephthalate or polyalkylene naphthalate staple fiber wet nonwoven fabric having excellent adhesive strength and heat resistance that are provided by blending and thermal-compression bonding of low oriented yarn and fully oriented yarn, wherein a specific ratio of biomass-derived carbon, fineness, fiber length, and a weight ratio between fully oriented staple fibers and low oriented staple fibers in the wet-laid nonwoven fabric are used to obtain a fine low oriented yarn having excellent binder performance and a fine fully oriented yarn having an unprecedented level of fineness.

Claims (3)

1. A wet-laid nonwoven fabric containing 15 mass % or more and 100 mass % or less of polyalkylene terephthalate or polyalkylene naphthalate staple fibers containing biomass-derived carbon ratio by radioactive carbon (carbon 14) measurement at 10% or more and 100% or less, single fiber fineness of 0.0001 to 7.0 decitex, and fiber length of 0.1 to 20 mm, wherein the staple fibers are low oriented staple fibers.

2. The wet-laid nonwoven fabric according to claim 1 , wherein the wet-laid nonwoven fabric is composed of one type or two types or more of only staple fibers of polyalkylene terephthalate containing biomass-derived carbon ratio by radioactive carbon (carbon 14) measurement at 10% or more and 100% or less, single fiber fineness of 0.0001 to 7.0 decitex, and fiber length of 0.1 to 20 mm, or one type or two types or more of staple fibers of polyalkylene naphthalate containing biomass-derived carbon ratio by radioactive carbon (carbon 14) measurement at 10% or more and 100% or less, single fiber fineness of 0.0001 to 7.0 decitex, and fiber length of 0.1 to 20 mm, and wherein the wet-laid nonwoven fabrics contains low oriented staple fibers of 15 mass % or more and 100 mass % or less.

3. The wet-laid nonwoven fabric according to claim 1 , wherein the staple fibers comprise fully oriented staple fibers (A) and low oriented staple fibers (B) contained at a weight ratio in a range of (A)/(B)=15/85 to 85/15.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2018
From: TEIJIN LIMITED
To: TEIJIN FRONTIER CO., LTD.
Reel/Frame 044684/0662 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 24, 2014
From: SHIMADA, KAZUMASA; GODA, HIRONORI; INAGAKI, KENJI
To: TEIJIN LIMITED
Reel/Frame 032749/0291 →