CHEMICAL MECHANICAL POLISHING PAD
A chemical mechanical polishing pad is provided containing a polishing layer having a polishing surface, wherein the polishing layer comprises a reaction product of ingredients, including: an isocyanate terminated urethane prepolymer; and, a curative system, containing a high molecular weight polyol curative; and, a difunctional curative.
1 . A chemical mechanical polishing pad, comprising:
a polishing layer having a polishing surface, wherein the polishing layer comprises a reaction product of ingredients, comprising:
an isocyanate terminated urethane prepolymer having 8.5 to 9.5 wt % unreacted NCO groups; and,
a curative system, comprising:
10 to 60 wt % of a high molecular weight polyol curative, wherein the high molecular weight polyol curative has a number average molecular weight, M N , of 2,500 to 100,000; and wherein the high molecular weight polyol curative has an average of 3 to 10 hydroxyl groups per molecule; and,
40 to 90 wt % of a difunctional curative.
2 . The chemical mechanical polishing pad of claim 1 , wherein the polishing surface is adapted for polishing a substrate selected from the group consisting of at least one of a magnetic substrate, an optical substrate and a semiconductor substrate.
3 . The chemical mechanical polishing pad of claim 1 , wherein the curative system has a plurality of reactive hydrogen groups and the isocyanate terminated urethane prepolymer has a plurality of unreacted NCO groups; and, wherein a stoichiometric ratio of the reactive hydrogen groups to the unreacted NCO groups is 0.85 to 1.15.
4 . The chemical mechanical polishing pad of claim 1 , wherein the polishing layer exhibits a density of greater than 0.6 g/cm 3 ; a Shore D hardness of 40 to 60; an elongation to break of 125 to 300%; a G′ 30/90 ratio of 1.5 to 4; a tensile modulus of 100 to 300 (MPa); a wet cut rate of 4 to 10 μm/min; and, a 300 mm TEOS removal rate to Shore D hardness ratio (TEOS 300-RR /Shore D hardness) of ≧28.
5 . The chemical mechanical polishing pad of claim 4 , wherein the isocyanate terminated urethane prepolymer has 8.95 to 9.25 unreacted NCO groups.
6 . The chemical mechanical polishing pad of claim 2 , wherein the polishing surface has a spiral groove pattern formed therein.
7 . A method of making a chemical mechanical polishing pad according to claim 1 , comprising:
providing an isocyanate terminated urethane prepolymer having 8.5 to 9.5 wt % unreacted NCO groups; and,
providing a curative system, comprising:
10 to 60 wt % of a high molecular weight polyol curative, wherein the high molecular weight polyol curative has a number average molecular weight, M N , of 2,500 to 100,000; and wherein the high molecular weight polyol curative has an average of 3 to 10 hydroxyl groups per molecule; and,
40 to 90 wt % of a difunctional curative; and,
combining the isocyanate terminated urethane prepolymer and the curative system to form a combination;
allowing the combination to react to form a product;
forming a polishing layer from the product; and,
forming the chemical mechanical polishing pad with the polishing layer.
8 . The method of claim 7 , further comprising:
providing a plurality of microelements;
wherein the plurality of microelements is combined with the isocyanate terminated urethane prepolymer and the curative system to form the combination.
9 . A method of polishing a substrate, comprising:
providing a chemical mechanical polishing apparatus having a platen;
providing at least one substrate;
providing a chemical mechanical polishing pad according to claim 1 ;
installing onto the platen the chemical mechanical polishing pad;
optionally, providing a polishing medium at an interface between the polishing surface and the substrate;
creating dynamic contact between the polishing surface and the substrate, wherein at least some material is removed from the substrate.
10 . The method of claim 9 , wherein the at least one substrate is selected from the group consisting of at least one of a magnetic substrate, an optical substrate and a semiconductor substrate.