IP Library Patent Application 14261893
Patent Application
App. No. 14/261,893

CHEMICAL MECHANICAL POLISHING PAD

Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US None
App. No.
14/261,893
Abstract

A chemical mechanical polishing pad is provided containing a polishing layer having a polishing surface, wherein the polishing layer comprises a reaction product of ingredients, including: an isocyanate terminated urethane prepolymer; and, a curative system, containing a high molecular weight polyol curative; and, a difunctional curative.

Claims (31)

1 . A chemical mechanical polishing pad, comprising:

a polishing layer having a polishing surface, wherein the polishing layer comprises a reaction product of ingredients, comprising:

an isocyanate terminated urethane prepolymer having 8.5 to 9.5 wt % unreacted NCO groups; and,

a curative system, comprising:

10 to 60 wt % of a high molecular weight polyol curative, wherein the high molecular weight polyol curative has a number average molecular weight, M N , of 2,500 to 100,000; and wherein the high molecular weight polyol curative has an average of 3 to 10 hydroxyl groups per molecule; and,

40 to 90 wt % of a difunctional curative.

2 . The chemical mechanical polishing pad of claim 1 , wherein the polishing surface is adapted for polishing a substrate selected from the group consisting of at least one of a magnetic substrate, an optical substrate and a semiconductor substrate.

3 . The chemical mechanical polishing pad of claim 1 , wherein the curative system has a plurality of reactive hydrogen groups and the isocyanate terminated urethane prepolymer has a plurality of unreacted NCO groups; and, wherein a stoichiometric ratio of the reactive hydrogen groups to the unreacted NCO groups is 0.85 to 1.15.

4 . The chemical mechanical polishing pad of claim 1 , wherein the polishing layer exhibits a density of greater than 0.6 g/cm 3 ; a Shore D hardness of 40 to 60; an elongation to break of 125 to 300%; a G′ 30/90 ratio of 1.5 to 4; a tensile modulus of 100 to 300 (MPa); a wet cut rate of 4 to 10 μm/min; and, a 300 mm TEOS removal rate to Shore D hardness ratio (TEOS 300-RR /Shore D hardness) of ≧28.

5 . The chemical mechanical polishing pad of claim 4 , wherein the isocyanate terminated urethane prepolymer has 8.95 to 9.25 unreacted NCO groups.

6 . The chemical mechanical polishing pad of claim 2 , wherein the polishing surface has a spiral groove pattern formed therein.

7 . A method of making a chemical mechanical polishing pad according to claim 1 , comprising:

providing an isocyanate terminated urethane prepolymer having 8.5 to 9.5 wt % unreacted NCO groups; and,

providing a curative system, comprising:

10 to 60 wt % of a high molecular weight polyol curative, wherein the high molecular weight polyol curative has a number average molecular weight, M N , of 2,500 to 100,000; and wherein the high molecular weight polyol curative has an average of 3 to 10 hydroxyl groups per molecule; and,

40 to 90 wt % of a difunctional curative; and,

combining the isocyanate terminated urethane prepolymer and the curative system to form a combination;

allowing the combination to react to form a product;

forming a polishing layer from the product; and,

forming the chemical mechanical polishing pad with the polishing layer.

8 . The method of claim 7 , further comprising:

providing a plurality of microelements;

wherein the plurality of microelements is combined with the isocyanate terminated urethane prepolymer and the curative system to form the combination.

9 . A method of polishing a substrate, comprising:

providing a chemical mechanical polishing apparatus having a platen;

providing at least one substrate;

providing a chemical mechanical polishing pad according to claim 1 ;

installing onto the platen the chemical mechanical polishing pad;

optionally, providing a polishing medium at an interface between the polishing surface and the substrate;

creating dynamic contact between the polishing surface and the substrate, wherein at least some material is removed from the substrate.

10 . The method of claim 9 , wherein the at least one substrate is selected from the group consisting of at least one of a magnetic substrate, an optical substrate and a semiconductor substrate.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 6, 2023
From: THE DOW CHEMICAL COMPANY
To: DDP SPECIALTY ELECTRONIC MATERIALS US, INC.
Reel/Frame 065880/0521 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 6, 2023
From: DEGROOT, MARTY W.
To: DOW GLOBAL TECHNOLOGIES LLC
Reel/Frame 065782/0147 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 6, 2023
From: QIAN, BAINIAN
To: ROHM AND HAAS ELECTRONIC MATERIALS CMP HOLDINGS, INC.
Reel/Frame 065782/0348 →