IP Library Granted Patent US 9,431,181
Granted Patent B2
US 9,431,181 · App. 14/262,528 · Granted Aug 30, 2016

Energy storage devices including silicon and graphite

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Quick Facts
Patent No.
US 9,431,181
App. No.
14/262,528
Granted
Aug 30, 2016
Kind
B2
Abstract

A novel hybrid lithium-ion anode material based on coaxially coated Si shells on vertically aligned carbon nanofiber (CNF) arrays. The unique cup-stacking graphitic microstructure makes the bare vertically aligned CNF array an effective Li + intercalation medium. Highly reversible Li + intercalation and extraction were observed at high power rates. More importantly, the highly conductive and mechanically stable CNF core optionally supports a coaxially coated amorphous Si shell which has much higher theoretical specific capacity by forming fully lithiated alloy. Addition of surface effect dominant sites in close proximity to the intercalation medium results in a hybrid device that includes advantages of both batteries and capacitors.

Claims (59)

1. An energy storage system comprising:

a first electrode disposed in a first region of electrolyte and including a substrate,

an ion absorbing material attached to the substrate the ion adsorbing material including silicon and a over-layer including graphite, wherein the over-layer including graphite covers at least part of silicon, and

support filaments in contact with the ion absorbing material, the ion absorbing material covering less than 25% of each of the support filaments;

a separator configured to separate the first region and a second region of electrolyte; and

a second electrode disposed in the second region of electrolyte, the first and second electrodes and separator configured to operate as an energy storage device.

2. The system of claim 1 , wherein the ion adsorbing material further includes at least one of nickel, cobalt, chromium, titanium, aluminum, copper, silver, gold, tungsten, molybdenum and iron.

3. The system of claim 1 , wherein the graphite includes graphene.

4. The system of claim 1 , wherein the ion adsorbing material includes silicon particles.

5. An energy storage system comprising:

a first electrode disposed in a first region of electrolyte and including

a substrate,

an ion absorbing material attached to the substrate, the ion adsorbing material including silicon and a layer including graphene, and

support filaments configured to provide a path for electrons between the substrate and the ion absorbing material, wherein the ion adsorbing material is attached to the substrate by a mesh of the support filaments;

a separator configured to separate the first region and a second region of electrolyte; and

a second electrode disposed in the second region of electrolyte, the first and second electrodes and separator configured to operate as an energy storage device.

6. The system of claim 5 , wherein the ion absorbing material further includes silicon oxide.

7. The system of claim 5 , wherein the ion adsorbing material includes silicon particles.

8. The system of claim 5 , wherein the ion adsorbing material includes nanoparticles of metal oxide.

9. The system of claim 5 , wherein the ion adsorbing material includes a metal.

10. The system of claim 5 , wherein the ion adsorbing material includes a 3d metal oxide.

11. The system of claim 5 , wherein the ion adsorbing material includes silicon encapsulated by carbon.

12. The system of claim 11 , wherein the carbon includes a diamond like coating.

13. The system of claim 5 , wherein the ion adsorbing material is passivated by a coating including carbon.

14. The system of claim 5 , wherein the first electrode further includes titanium disposed in proximity to the ion absorbing material.

15. An energy storage system comprising:

a first electrode disposed in a first region of electrolyte and including

support filaments,

a substrate,

an ion absorbing material attached to the substrate and the support filaments, the ion adsorbing material including silicon and graphite, and

an over-layer covering at least part of the ion absorbing material;

a separator configured to separate the first region and a second region of electrolyte; and

a second electrode disposed in the second region of electrolyte, the first and second electrodes and separator configured to operate as an energy storage device.

16. The energy storage system of claim 15 , wherein the support filaments include carbon nanofibers.

17. The energy storage system of claim 15 , wherein the support filaments include metal wires.

18. The energy storage system of claim 15 , wherein the support filaments are vertically aligned.

19. The energy storage system of claim 15 , wherein the support filaments are attached to the substrate by a binder configured to hold support filaments in proximity to the substrate.

20. The energy storage system of claim 15 , wherein the support filaments are attached to the substrate at one end of each of the support filaments.

21. The system of claim 15 , wherein the ion adsorbing material includes nanoparticles.

22. The system of claim 15 , wherein the ion absorbing material covers less than 25% of each of the support filaments.

23. The system of claim 5 , wherein the ion adsorbing material further includes at least one of nickel, cobalt, chromium, titanium, aluminum, copper, silver, gold, tungsten, molybdenum and iron.

24. The system of claim 15 , wherein the ion adsorbing material further includes at least one of nickel, cobalt, chromium, titanium, aluminum, copper, silver, gold, tungsten, molybdenum and iron.

25. The system of claim 15 , wherein the ion adsorbing material includes silicon coated by carbon.

26. The system of claim 1 , wherein support filaments include a metal.

27. The system of claim 15 , wherein the ion adsorbing material includes a metal.

28. The system of claim 1 , wherein the ion adsorbing material includes a 3d metal oxide.

29. The system of claim 15 , wherein the ion adsorbing material includes a 3d metal oxide.

30. The energy storage system of claim 5 , wherein the support filaments include carbon nanofibers or metal nanowires.

31. The energy storage system of claim 15 , wherein the ion adsorbing material is passivated by a coating including carbon.

32. The system of claim 5 , wherein the ion absorbing material covers less than 25% of each of the support filaments.

33. The system of claim 7 , wherein the silicon particles are between 0.1 and 0.6 μm in diameter.

34. The system of claim 7 , wherein the silicon particles are between 0.1 and 1.0 μm in diameter.

35. The system of claim 19 , wherein the binder includes graphene.

36. The system of claim 5 , wherein a binder is configured to hold the ion absorbing material and the support filaments proximate to the substrate.

37. The system of claim 15 , wherein the ion absorbing material includes silicon particles and the graphite is disposed in a layer on the silicon.

38. The system of claim 15 , wherein the ion absorbing material includes silicon particles and the graphite at least partially encapsulates the silicon.

39. The energy storage system of claim 15 , wherein the support filaments include carbon nanotubes.

40. The energy storage system of claim 15 , wherein the support filaments are disposed in a mesh.

41. The energy storage system of claim 15 , wherein the support filaments include carbon nano fibers.

Assignments (7)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 20, 2024
From: CF TRAVERSE LLC
To: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
Reel/Frame 069347/0777 →
RELEASE OF SECURITY INTEREST Recorded Sep 3, 2024
From: DBD CREDIT FUNDING LLC
To: CF TRAVERSE LLC
Reel/Frame 068473/0389 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 13, 2018
From: TRAVERSE TECHNOLOGIES CORP.
To: CF TRAVERSE LLC
Reel/Frame 045535/0786 →
SECURITY INTEREST Recorded Jan 11, 2017
From: MOTHEYE TECHNOLOGIES, LLC; SYNCHRONICITY IP LLC; TRAVERSE TECHNOLOGIES CORP.; 3D NANOCOLOR CORP.; BISMARCK IP INC.; MAGNUS IP GMBH; MUNITECH IP S.À.R.L.; VERMILION PARTICIPATIONS; MARATHON VENTURES S.À.R.L; NYANZA PROPERTIES; MARATHON IP GMBH; ORTHOPHOENIX, LLC; MEDTECH DEVELOPMENT DEUTSCHLAND GMBH; SYNCHRONICITY IP GMBH; TLI COMMUNICATIONS GMBH
To: DBD CREDIT FUNDING LLC, AS COLLATERAL AGENT
Reel/Frame 041333/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 12, 2016
From: CPT IP HOLDINGS, LLC
To: TRAVERSE TECHNOLOGIES CORP.
Reel/Frame 039996/0478 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 29, 2016
From: CATALYST POWER TECHNOLOGIES, INC.
To: CPT IP HOLDINGS, LLC
Reel/Frame 038124/0115 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 20, 2014
From: ROJESKI, RONALD A.
To: CATALYST POWER TECHNOLOGIES
Reel/Frame 033572/0250 →