IP Library Granted Patent US 10,096,831
Granted Patent B2
US 10,096,831 · App. 14/264,588 · Granted Oct 9, 2018

Cathode active material and lithium secondary battery for controlling impurity or swelling including the same and method of preparing cathode active material with enhanced productivity

Inventors: DaeJin Lee (Paju-si, KR); SungJoong Kang (Daejeon, KR); JooHong Jin (Daejeon, KR); Hong Kyu Park (Daejeon, KR)
Assignee: LG CHEM, LTD.
H01M4/5825C01D15/08C01G53/006C01G53/50H01M4/505H01M4/525C01P2002/52C01P2002/72C01P2002/74C01P2006/40H01M4/364H01M10/052
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Quick Facts
Patent No.
US 10,096,831
App. No.
14/264,588
Granted
Oct 9, 2018
Kind
B2
Abstract

Disclosed are a cathode active material represented by Formula 1 below and including a metal cation having a greater ionic radius than a Ni cation and represented by M of Formula 1 at a Li cation site or in an empty space within a crystal lattice so as to prevent mixing of Ni cations into a Li layer, a lithium secondary battery including the same, and a method of preparing the cathode active material which has improved productivity. Li a Ni x Mn y Co z M w O 2−t A t   (1) wherein a, x, y, w, M, A, z, and t are the same as defined in the specification.

Claims (28)

1. A cathode active material represented by Formula 1 below and comprising a metal cation having a greater ionic radius than a Ni cation and represented by M of Formula 1 at a Li cation site or in an empty space within a crystal lattice so as to prevent mixing of Ni cations into a Li layer,

wherein the cathode active material further comprises a Li-containing compound,

wherein an amount of the Li-containing compound is greater than 0 and less than or equal to 0.161 wt % based on a total weight of the cathode active material and the Li-containing compound is Li 2 CO 3 and/or LiOH:

the cathode active material is prepared by a method comprising the steps of sintering a mixture of a transition metal source and a lithium source in air, wherein the mixture comprises an alkaline earth metal source having an oxidation number of +2 so that the sintering is performed at 890° C. to 930° C., and

the alkaline earth metal is Sr or Ba:

Li a Ni x Mn y Co z M w O 2−t A t   (Formula 1)

wherein

0≤a≤1.2, 0<x≤0.9, 0<y≤0.9, 0<z≤0.9, 0<w≤0.3, 2≤a+x+y+z+w≤2.3, x>y, x>z, and 0≤t<0.2;

M is Sr 2+ or Ba 2+ ; and

A is at least one monovalent or divalent anion.

2. The cathode active material according to claim 1 , wherein, in Formula 1, y+z≤0.6.

3. The cathode active material according to claim 2 , wherein, in Formula 1, y+z≤0.44.

4. The cathode active material according to claim 1 , wherein M is Sr +2 .

5. The cathode active material according to claim 1 , wherein M is Ba 2+ .

6. The cathode active material according to claim 1 , wherein the Ni cation is Ni 2+ .

7. The cathode active material according to claim 1 , wherein an X-ray diffraction peak ratio (003)/(014) of the cathode active material of Formula 1 is greater than that of a cathode active material represented by Formula 2 below prepared under the same sintering temperature conditions:

Li a Ni x Mn y Co z O 2−t A t   (2)

wherein

0≤a≤1.2, 0<x≤0.9, 0<y≤0.9, 0<z≤0.9, a+x+y+z=2, x>y, x>z, and 0≤t<0.2;

and

A is at least one monovalent or divalent anion.

8. A cathode mixture for secondary batteries, comprising the cathode active material according to claim 1 .

9. A cathode for secondary batteries in which the cathode mixture according to claim 8 is coated on a current collector.

10. A lithium secondary battery comprising the cathode according to claim 9 .

11. The lithium secondary battery according to claim 10 , wherein the lithium secondary battery has a capacity retention ratio with respect to initial capacity of 85% or more at 50 cycles performed under the following conditions: at 45° C., charging at 0.5 C and discharging at 1.0 C.

12. A battery module comprising the lithium secondary battery according to claim 10 as a unit cell.

13. A battery pack comprising the battery module according to claim 12 .

14. A device using the battery pack according to claim 13 as a power source.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2021
From: LG CHEM, LTD.
To: LG ENERGY SOLUTION, LTD.
Reel/Frame 058295/0068 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 3, 2014
From: LEE, DAEJIN; KANG, SUNGJOONG; JIN, JOOHONG; PARK, HONG KYU
To: LG CHEM, LTD.
Reel/Frame 033657/0521 →
Priority Claims (2)
KR 10-2012-0005070 · Jan 17, 2012 · national
KR 10-2012-0064727 · Jun 18, 2012 · national
Continuity (2)
Continuation PCTKR2013000316 · Jan 16, 2013
Related Publication 20140234718A1 · Aug 21, 2014