Door lite frame with nestable frame components
View Patent ↗A door lite frame comprises a first frame component comprising first screw bosses and first grip sockets, and a second frame component comprising second screw bosses and second grip sockets. The first and second frame components are constructed to permit arrangement of the first and second frame components in an assembled state and a nested state with respect to one another. In the assembled state, the first screw bosses are correspondingly aligned with the second screw bosses, and the first and second frame components are secured to each other. In the nested state, at least one of the first screw bosses of the first frame component is mated with at least one of the second grip sockets of the second frame component.
1. A method of assembling a door lite frame, comprising:
providing a first frame component comprising a plurality of first screw bosses and a plurality of first grip sockets;
providing a second frame component comprising a plurality of second screw bosses and a plurality of second grip sockets, wherein each of the plurality of first grip sockets are configured to receive one of the plurality of first screw bosses of the first frame component and each of the plurality of second grip sockets are configured to receive one of the plurality of second screw bosses of the second frame component;
aligning the plurality of first screw bosses of the first frame component with the plurality of second screw bosses of the second frame component; and
securing the first frame component and the second frame component using a fastener, wherein the fastener extends through one of the plurality of first screw bosses and one of the plurality of second screw bosses.
2. The method of claim 1 , wherein the plurality of first screw bosses and the plurality of second screw bosses are substantially identical.
3. The method of claim 2 , wherein the plurality of first grip sockets and the plurality of second grip sockets are substantially identical.
4. The method of claim 1 , wherein the plurality of first screw bosses of the first frame component comprise a through hole open to an exterior side of the first frame component and an interior side of the first frame component.
5. The method of claim 1 , wherein the plurality of second screw bosses of the second frame component comprise a hole open only to an interior side of the second frame component.
6. The method of claim 1 , further comprising:
providing a glazing member between the first frame component and the second frame component.
7. The method of claim 6 , wherein the glazing member is provided between the first frame component and the second frame component prior to securing the first frame component and the second frame component using the fastener.
8. The method of claim 1 , wherein the first frame component and the second frame component each comprise at least one anti-twist support.
9. A method of nesting a door lite frame, comprising:
providing a first frame component comprising a plurality of first screw bosses and a plurality of first grip sockets;
providing a second frame component comprising a plurality of second screw bosses and a plurality of second grip sockets, wherein each of the plurality of first grip sockets are configured to receive one of the plurality of first screw bosses of the first frame component and each of the plurality of second grip sockets are configured to receive one of the plurality of second screw bosses of the second frame component;
aligning at least one of the plurality of first screw bosses of the first frame component with one of the plurality of second grip sockets of the second frame component; and
engaging the at least one of the plurality of first screw bosses of the first frame component with the one of the plurality of second grip sockets of the second frame component such that the first frame component and the second frame component are nested together.
10. The method of claim 9 , wherein the plurality of first screw bosses and the plurality of second screw bosses are substantially identical.
11. The method of claim 9 , wherein the plurality of first grip sockets and the plurality of second grip sockets are substantially identical.
12. The method of claim 9 , wherein a number of the plurality of first screw bosses of the first frame component is less than a number of the plurality of second grip sockets of the second frame component.
13. The method of claim 9 , further comprising:
aligning at least one of the plurality of second screw bosses of the second frame component with one of the plurality of first grip sockets of the first frame component; and
engaging the at least one of the plurality of second screw bosses of the second frame component with the one of the plurality of the first grip sockets of the first frame component.
14. The method of claim 9 , wherein the at least one of the plurality of first screw bosses of the first frame component is frictionally engaged with the one of the plurality of second grip sockets of the second frame component.
15. A method of assembling a door, comprising:
forming a door frame comprising a plurality of rails and a plurality of stiles;
securing a first door skin having a first opening on a first face of the door frame and a second door skin having a second opening on a second face of the door frame, wherein an opening is formed in the first;
providing a first frame component comprising a plurality of first screw bosses and a plurality of first grip sockets;
providing a second frame component comprising a plurality of second screw bosses and a plurality of second grip sockets, wherein each of the plurality of first grip sockets are configured to receive one of the plurality of first screw bosses of the first frame component and each of the plurality of second grip sockets are configured to receive one of the plurality of second screw bosses of the second frame component;
aligning the plurality of first screw bosses of the first frame component with the plurality of second screw bosses of the second frame component;
securing the first frame component and the second frame component using a fastener to form a frame, wherein the fastener extends through one of the plurality of first screw bosses and one of the plurality of second screw bosses; and
providing the frame in the first opening in the first door skin and the second opening in the second door skin.
16. The method of claim 15 , further comprising:
providing a glazing member between the first frame component and the second frame component.
17. The method of claim 16 , wherein the glazing member is provided between the first frame component and the second frame component prior to securing the first frame component and the second frame component using the fastener.
18. The method of claim 15 , wherein the first frame component and the second frame component each comprise at least one anti-twist support.
19. The method of claim 15 , wherein the plurality of first screw bosses of the first frame component comprise a through hole open to an exterior side of the first frame component and an interior side of the first frame component.
20. The method of claim 15 , wherein the plurality of second screw bosses of the second frame component comprise a hole open only to an interior side of the second frame component.