IP Library Granted Patent US 9,187,903
Granted Patent B1
US 9,187,903 · App. 14/266,294 · Granted Nov 17, 2015

Roofing shingle system and shingles for use therein

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Quick Facts
Patent No.
US 9,187,903
App. No.
14/266,294
Granted
Nov 17, 2015
Kind
B1
Abstract

A two-layer laminated roofing shingle is disclosed comprising a posterior layer having a headlap and a buttlap including a plurality of simulated tabs extending from the posterior headlap, each simulated tab is connected to at least one adjacent simulated tab by a connecting segment, and an anterior layer having a headlap and a buttlap including one or more anterior tabs extending from the anterior headlap. Also disclosed is a single layer roofing shingle comprising a headlap and a buttlap including a plurality of simulated tabs extending from said headlap, the simulated tabs spaced apart by a plurality of partial slots, and each simulated tab is connected to at least one adjacent simulated tab by a connecting segment. Also disclosed is a roofing system comprising a plurality of courses of the inventive shingles.

Claims (34)

1. A two-layer laminated roofing shingle comprising:

(a) a posterior layer having a posterior headlap and a posterior buttlap including a plurality of posterior simulated tabs extending from said posterior headlap, said posterior simulated tabs spaced apart by a plurality of partial slots, and each of said posterior simulated tabs is connected to at least one adjacent posterior simulated tab by a connecting segment;

(b) an anterior layer having an anterior headlap and an anterior buttlap including one or more anterior tabs extending from said anterior headlap; and

wherein the anterior layer is positioned on the posterior layer in a manner such that each anterior tab is positioned on one of the posterior simulated tabs; and

wherein the posterior simulated tabs are surfaced with a first shade of granules and the connecting segments are surfaced with a second shade of granules that is darker than said first shade of granules.

2. A two-layer laminated roofing shingle comprising:

(a) a posterior layer having a posterior headlap and four posterior simulated tabs extending therefrom, said posterior simulated tabs spaced apart by a plurality of partial slots, and each of said posterior simulated tabs is connected to at least one adjacent posterior simulated tab by a connecting segment, and wherein each posterior simulated tab has a posterior simulated tab corner;

(b) an anterior layer having an anterior headlap, one or more anterior tabs extending therefrom, and at least one alignment notch positioned on a lower edge of the anterior headlap, wherein the total number of anterior tabs and alignment notches on the anterior layer is equal to the total number of posterior simulated tabs; and

wherein the anterior layer is positioned on the posterior layer in a manner such that each anterior tab is positioned on one of the posterior simulated tabs; and wherein, for each posterior simulated tab having no anterior tab positioned thereon, the at least one alignment notch is positioned along the lower edge of the anterior headlap in substantially the center of the region where the anterior headlap lies over the posterior simulated tab;

wherein each posterior simulated tab corner forms an edge having substantially the same angle as an edge of the alignment notch; and

wherein the posterior simulated tabs are surfaced with a first shade of granules and the connecting segments are surfaced with a second shade of granules that is darker than said first shade of granules.

3. A roofing shingle comprising:

a headlap and a buttlap including a plurality of simulated tabs extending from said headlap, said simulated tabs spaced apart by a plurality of partial slots, and each simulated tab is connected to at least one adjacent simulated tab by a connecting segment; and

wherein the simulated tabs are surfaced with a first shade of granules and the connecting segments are surfaced with a second shade of granules that is darker than said first shade of granules.

4. The roofing shingle according to claim 1 , 2 or 3 , wherein the connecting segment is located at or near the lower edge of the buttlap.

5. The roofing shingle according to claim 4 , wherein the connecting segment has a height of about 1 inch.

6. A roofing system comprising a plurality of courses of shingles according to claim 1 , 2 or 3 , wherein the shingles are installed on a roof deck in overlapping courses.

7. A roofing system comprising a plurality of courses of shingles according to claim 2 , wherein the shingles are installed on a roof deck in overlapping courses, wherein first, second, and third adjacent shingles differ from each other based on the position of at least one anterior tab, and wherein the first adjacent shingle and the fourth adjacent shingle in a course are identical based on the positions of the one or more anterior tabs and the at least one alignment notch, so that when installed, a pattern of varying anterior tabs is created based on the locations of the anterior tabs and the at least one alignment notch.

8. A roofing system comprising a plurality of courses of shingles according to claim 2 , wherein the shingles are installed on a roof deck in overlapping courses, wherein first, second, third, fourth, and fifth adjacent shingles differ from each other based on the position of at least one anterior tab, and wherein the first adjacent shingle and the sixth adjacent shingle in a course are identical based on the positions of the one or more anterior tabs and the at least one alignment notch, so that when installed, a pattern of varying anterior tabs is created based on the locations of the anterior tabs and the at least one alignment notch.

9. A roofing system comprising a plurality of courses of shingles according to claim 2 , wherein the shingles are installed on a roof deck in overlapping courses, wherein first, second, third, fourth, fifth, sixth, and seventh adjacent shingles differ from each other based on the position of at least one anterior tab, and wherein the first adjacent shingle and the eighth adjacent shingle in a course are identical based on the positions of the one or more anterior tabs and the at least one alignment notch, so that when installed, a pattern of varying anterior tabs is created based on the locations of the anterior tabs and the at least one alignment notch.

10. The roofing shingle according to claim 2 , wherein the anterior headlap comprises one anterior tab extending therefrom, and three alignment notches positioned on the lower edge of the anterior headlap.

11. The roofing shingle according to claim 2 , wherein the anterior headlap comprises two anterior tabs extending therefrom, and two alignment notches positioned on the lower edge of the anterior headlap.

12. The roofing shingle according to claim 2 , wherein the anterior headlap comprises three anterior tabs extending therefrom, and one alignment notch positioned on the lower edge of the anterior headlap.

13. The roofing shingle according to claim 2 , wherein:

the at least one anterior tab further comprises granules having the second shade;

the posterior layer further comprises a shadow band positioned at an interface between the posterior simulated tabs and the posterior headlap;

the posterior simulated tabs further comprise a shadow tip positioned on a lower edge of the posterior simulated tabs;

the shadow tip and shadow band include granules having a third shade that is darker than said first shade of granules of the posterior simulated tabs and the second shade of granules of the at least one anterior tab and the connecting segments.

14. The roofing shingle according to claim 2 , wherein the at least one anterior tab has a first breadth and the posterior simulated tabs have a second breadth, and wherein the second breadth is greater than the first breadth.

15. The roofing shingle according to claim 2 , wherein the posterior simulated tabs are separated by partial slots having a breadth of from about ¼″ to about 1 inch.

16. The roofing shingle according to claim 1 or 2 , wherein each of the at least one anterior tabs is positioned substantially over the center of one of the posterior simulated tabs.

17. A roofing system comprising a plurality of courses of shingles according to claim 1 or 2 , wherein the shingles are installed on a roof deck in overlapping courses, and wherein the anterior headlap of a previously installed shingle is visible through the partial slots of a subsequently installed shingle such that the second shade of granules on the connecting segments of the subsequently installed shingle visually blend in with the partial slots of the subsequently installed shingle to create a visual appearance of continuous slots fully extending to a posterior butt edge of the subsequently installed shingle.

18. A roofing system comprising a plurality of courses of shingles according to claim 3 , wherein the shingles are installed on a roof deck in overlapping courses, and wherein the headlap of a previously installed shingle is visible through the partial slots of a subsequently installed shingle such that the second shade of granules on the connecting segments of the subsequently installed shingle visually blend in with the partial slots of the subsequently installed shingle to create a visual appearance of continuous slots fully extending to a butt edge of the subsequently installed shingle.

19. The roofing shingle according to claim 1 or 2 , wherein the anterior tabs are surfaced with a third shade of granules having a distinguishable hue or color from the first shade of granules on the posterior simulated tabs and the second shade of granules on the connecting segments.

Assignments (3)
SECURITY INTEREST Recorded Sep 23, 2021
From: BMIC LLC; ELKCORP; ELK COMPOSITE BUILDING PRODUCTS, INC.; ELK PREMIUM BUILDING PRODUCTS, INC.; HBP ACQUISITION LLC; GAF ENERGY LLC; SIPLAST, INC.; SPECIALTY GRANULES INVESTMENTS LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 057572/0607 →
CHANGE OF NAME Recorded Aug 24, 2021
From: BUILDING MATERIALS INVESTMENT CORPORATION
To: BMIC LLC
Reel/Frame 057292/0184 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 15, 2014
From: BUZZA, STEPHEN A.
To: BUILDING MATERIALS INVESTMENT CORPORATION
Reel/Frame 033310/0807 →