IP Library Granted Patent US 9,518,176
Granted Patent B2
US 9,518,176 · App. 14/271,011 · Granted Dec 13, 2016

High temperature geomembrane liners and master batch compositions

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Quick Facts
Patent No.
US 9,518,176
App. No.
14/271,011
Granted
Dec 13, 2016
Kind
B2
Abstract

Geomembrane liners suitable for use at elevated temperatures up to 100° C., as well as master batch compositions suitable for preparing such geomembrane liners.

Claims (27)

1. A composition for preparing a geomembrane liner for a containment system, wherein said composition is of: 1) a master batch; and 2) a base resin and wherein said composition comprises:

i) about 8-10 wt % of a master batch composition comprising

a) about 70 to about 80 wt % of a Linear Low Density Polyethylene (LLDPE), Medium Density Polyethylene (MDPE), High Density Polyethylene (HDPE), or Polyethylene of Raised Temperature (PERT) resin carrier has density from 0.910 to 0.955 g/cm 3 ;

b) about 1 to about 3 wt % of a primary antioxidant, wherein said primary antioxidant comprises 1,3,5-trimethyl-2,4,6-tris-(3,5-di-t-butyl-4-hydroxybenzyl) benzene;

c) about 0.1 to about 0.5 wt % of a secondary antioxidant, wherein said secondary antioxidant comprises pentaerythritol tetrakis(3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate);

d) optionally, about 0.1 to about 0.5 wt % of tris (2,4-di-tert-butylphenyl) phosphite;

e) about 1 to about 3 wt % of a UV stabilizer, wherein said UV stabilizer comprises a hindered amine light stabilizer;

f) about 0.1 to about 0.5 wt % of an acid neutralizer; and

g) about 20 to about 30 wt % of a carbon black, wherein said carbon black is a furnace carbon black, and wherein the percentages by weight add up to 100% and are based on the total weight of the master batch composition; and

ii) about 90 to about 92 wt % of a base resin composition comprising Polyethylene of Raised Temperature (PERT) base resin, wherein the percentage by weight is based on the total weight of the geomembrane composition.

2. The composition of master batch in claim 1 , wherein said resin carrier is polyethylene of raised temperature (PERT).

3. The composition of claim 1 , wherein said hindered amine light stabilizer is 1,3,5-Triazine-2,4,6-triamine,N,N″′-[1,2-ethane-diyl-bis[[[4,6-bis[butyl(1,2,2,6,6-pentamethyl-4-piperidinyl)amino]-1,3,5-triazine-2-yl]imino]-3,1-propanediyl]].

4. The composition of claim 1 , wherein said acid neutralizer is hydrotalcite.

5. A geomembrane liner prepared from the composition of claim 1 , wherein said geomembrane liner has an oven aging performance for 1 year incubation @ 85° C. per ASTM D5721 such that 90% of high pressure OIT value retained per ASTM D5885.

6. A geomembrane liner prepared from the composition of claim 1 , wherein said geomembrane liner has an UV aging performance for 1 year UV exposure such that 70% of high pressure OIT value retained according to ASTM D5885.

7. A geomembrane liner prepared from the composition of claim 1 , wherein said geomembrane liner has a creep resistance according to modified ASTM D 5397 such that no failure occurred within 500 hours testing at 80° C.

8. A geomembrane liner prepared from the composition of claim 1 , wherein said geomembrane liner has an adequate solid state property at 100° C. such that a Young's Modulus of at least 38 Mpa according to ISO 527-1,2.

9. A master batch composition comprising

a) about 70 to about 80 wt % of a Linear Low Density Polyethylene (LLDPE), Medium Density Polyethylene (MDPE), High Density Polyethylene (HDPE), or Polyethylene of Raised Temperature (PERT) resin carrier has density from 0.910 to 0.955 g/cm 3 ;

b) about 1 to about 3 wt % of a primary antioxidant, wherein said primary antioxidant comprises 1,3,5-trimethyl-2,4,6-tris-(3,5-di-t-butyl-4-hydroxybenzyl) benzene;

c) about 0.1 to about 0.5 wt % of a secondary antioxidant, wherein said secondary antioxidant comprises pentaerythritol tetrakis(3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate);

d) optionally, about 0.1 to about 0.5 wt % of tris (2,4-di-tert-butylphenyl) phosphite;

e) about 1 to about 3 wt % of a UV stabilizer, wherein said UV stabilizer comprises a hindered amine light stabilizer;

f) about 0.1 to about 0.5 wt % of an acid neutralizer; and

g) about 20 to about 30 wt % of a carbon black, wherein said carbon black is a furnace carbon black, and wherein the percentages by weight add up to 100% and are based on the total weight of the master batch composition.

10. A geomembrane liner prepared by letting down the master batch composition of claim 9 in a base resin (PERT).

11. The geomembrane liner of claim 10 , wherein said geomembrane liner comprises about 1100 to about 1400 ppm of said primary antioxidant; about 400 to about 500 ppm of said secondary antioxidant; about 0 to about 100 ppm of tris (2,4-di-tert-butylphenyl) phosphite; about 1200 to about 1500 ppm of said UV stabilizer; about 300 to about 400 ppm of said acid neutralizer; and about 20,000 to about 25,000 ppm of said carbon black.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Jun 1, 2021
From: NATIONAL BANK OF CANADA
To: SOLMAX GEOSYNTHETICS, LLC, FORMERLY KNOWN AS GSE ENVIRONMENTAL, LLC
Reel/Frame 056401/0960 →
SECURITY INTEREST Recorded May 27, 2021
From: GSE ENVIRONMENTAL, LLC (NOW KNOWN AS SOLMAX GEOSYNTHETICS, LLC)
To: BARCLAYS BANK PLC, AS COLLATERAL AGENT
Reel/Frame 056376/0733 →
SECURITY INTEREST Recorded Feb 6, 2018
From: GSE ENVIRONMENTAL LLC
To: NATIONAL BANK OF CANADA
Reel/Frame 044845/0306 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2014
From: PRACHOOMDANG, YONGYOOT; WU, YIN
To: GSE ENVIRONMENTAL, LLC
Reel/Frame 032833/0239 →