IP Library Granted Patent US 9,367,783
Granted Patent B2
US 9,367,783 · App. 14/274,030 · Granted Jun 14, 2016

Magnetizing printer and method for re-magnetizing at least a portion of a previously magnetized magnet

Inventors: Larry W. Fullerton (New Hope, AL); Mark D. Roberts (Huntsville, AL)
Assignee: CORRELATED MAGNETICS RESEARCH, LLC
G06K19/06187G01D18/00H01F7/02H01F7/0242H01F7/0273H01F7/0284H01F13/003H02K21/24H02K49/10G06K2019/06281H02K15/03Y10T29/4902
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Quick Facts
Patent No.
US 9,367,783
App. No.
14/274,030
Granted
Jun 14, 2016
Kind
B2
Abstract

A magnetizing printer and a method are described herein for printing one or more magnetic sources (maxels) having a first polarity onto a side of a previously magnetized magnet having an opposite polarity.

Claims (22)

1. A magnetizing printer adapted to re-magnetize at least a portion of a previously magnetized magnet, the magnetizing printer comprising:

a magnetizer print head configured to print one or more magnetic sources having a first polarity at one or more locations on a side of the previously magnetized magnet having an opposite polarity, wherein the first polarity associated with the one or more magnetic sources is substantially exposed at the one or more locations on the side of the previously magnetized magnet but the opposite polarity associated with the one or more magnetic sources is not substantially exposed at the one or more locations on the side of the previously magnetized magnet, wherein the magnetizer print head comprises a plurality of layers of a metal conductor that form an inductor coil, and wherein the plurality of layers have a hole extending there through, said metal conductor having a width between an outer perimeter of the magnetizer print head and an outer perimeter of the hole, said width being greater than or equal to a diameter of the hole, said magnetizer mint head configured to generate a magnetizing field having a first magnetic flux density in and near said hole and a second magnetic flux density elsewhere when a current is applied to said magnetizer mint head, and wherein said first magnetic flux density is higher than the second magnetic flux density.

2. The magnetizing printer of claim 1 , wherein the plurality of layers are soldered together or welded together.

3. The magnetizing printer of claim 1 , wherein the previously magnetized magnet is a conventional magnet.

4. The magnetizing printer of claim 1 , further comprising a movement handler configured to move the magnetizer print head while the previously-magnetized magnet remains in a fixed position.

5. The magnetizing printer of claim 1 , further comprising a movement handler configured to move the previously-magnetized magnet while the magnetizer print head remains in a fixed position.

6. The magnetizing printer of claim 1 , further comprising a movement handler configured to move both the magnetizer print head and the previously-magnetized magnet in order for the magnetizer print head to print the one or more magnetic sources at the one or more locations on the side of the previously magnetized magnet.

7. A method implemented by a magnetizing printer for re-magnetizing at least a portion of a previously magnetized magnet, wherein the magnetizing printer comprises a magnetizer print head, and wherein the method comprises:

printing, by the magnetizer print head, a first magnetic source comprising a first pole having a first polarity and a second pole having a second polarity at a first location on a side of the previously magnetized magnet having said second polarity, said second polarity being opposite said first polarity, wherein the first pole of the first magnetic source is substantially exposed within a first area about the first location on the side of the previously magnetized magnet but the second pole of the first magnetic source is not substantially exposed on the side of the previously magnetized magnet; and

printing, by the magnetizer print head, a second magnetic source comprising a first pole having the second polarity and a second pole having the first polarity at a second location on the side of the previously magnetized magnet, wherein the first pole of the second magnetic source is substantially exposed within a second area about the second location on the side of the previously magnetized magnet but the second pole of the second magnetic source is not substantially exposed on the side of the previously magnetized magnet.

8. The method of claim 7 , wherein the printing operations comprise printing the first and second magnetic sources to have alternate polarities, randomized polarities, predefined codes, correlative codes, or some combination thereof on the side of the previously magnetized magnet.

9. A method implemented by a magnetizing printer for re-magnetizing at least a portion of a previously magnetized magnet, wherein the magnetizing printer comprising a magnetizer print head, and wherein the method comprises:

providing the previously magnetized magnet; and

printing, by the magnetizer print head, one or more magnetic sources having a first polarity at one or more locations on a side of the previously magnetized magnet having an opposite polarity, wherein the first polarity associated with the one or more magnetic sources is substantially exposed at the one or more locations on the side of the previously magnetized magnet but the opposite polarity associated with the one or more magnetic sources is not substantially exposed at the one or more locations on the side of the previously magnetized magnet, wherein the magnetizer print head comprises a plurality of layers of a metal conductor that form an inductor coil, and wherein the plurality of layers have a hole extending there through, said metal conductor having a width between an outer perimeter of the magnetizer print head and an outer perimeter of the hole, said width being greater than or equal to a diameter of the hole, said magnetizer print head configured to generate a magnetizing field having a first magnetic flux density in and near said hole and a second magnetic flux density elsewhere when a current is applied to said magnetizer print head, and wherein said first magnetic flux density is higher than the second magnetic flux density.

10. The method of claim 9 , wherein the plurality of layers are soldered together or welded together.

11. The method of claim 9 , wherein the previously magnetized magnet is a conventional magnet.

12. The method of claim 9 , further comprising:

moving the magnetizer print head while the previously-magnetized magnet remains in a fixed position.

13. The method of claim 9 , further comprising:

moving the previously-magnetized magnet while the magnetizer print head remains in a fixed position.

14. The method of claim 9 , further comprising:

moving both the magnetizer print head and the previously-magnetized magnet in order for the magnetizer print head to print the one or more magnetic sources at the one or more locations on the side of the previously magnetized magnet.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 9, 2014
From: FULLERTON, LARRY W.; ROBERTS, MARK D.
To: CORRELATED MAGNETICS RESEARCH, LLC.
Reel/Frame 032862/0847 →
Continuity (12)
Continuation 12895589 · Sep 30, 2010
Continuation In Part 12855450 · Sep 18, 2010
Continuation In Part 12476952 · Jun 2, 2009
Provisional Application 61277214 · Sep 22, 2009
Provisional Application 61277900 · Sep 30, 2009
Provisional Application 61278767 · Oct 9, 2009
Provisional Application 61279094 · Oct 16, 2009
Provisional Application 61281160 · Nov 13, 2009
Provisional Application 61283780 · Dec 9, 2009
Provisional Application 61284385 · Dec 17, 2009
Provisional Application 61342988 · Apr 22, 2010
Related Publication 20140299668A1 · Oct 9, 2014