IP Library Granted Patent US 9,409,805
Granted Patent B2
US 9,409,805 · App. 14/284,154 · Granted Aug 9, 2016

Horizontal flow biofilter system and method of use thereof

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Quick Facts
Patent No.
US 9,409,805
App. No.
14/284,154
Granted
Aug 9, 2016
Kind
B2
Abstract

A horizontal flow water treatment method and wetland biofilter apparatus provides a chamber with impermeable outer walls spaced away from permeable interior walls of a media filtration bed such that a catch basin is formed between the outer walls and the interior walls. The catch basin creates an open area around the perimeter of the interior walls for influent water to fill within the open area before penetrating the filtration media, providing a large surface area for influent water to interact with the media filtration bed. The influent water enters the catch basin in a horizontal flow path to provide for pre-settling of particulates before making contact with the filtration media. The biofilter design increases the available surface area of the media filtration bed by up to four times for a given volume of water, and thereby minimizes the loading or infiltration rate on the media filtration bed.

Claims (33)

1. A biofilter chamber comprising:

one or more outer side walls defining a first chamber;

a first media filtration bed disposed within the first chamber and enclosed by one or more permeable inner side walls, the inner side walls being separated from the outer side walls by a void area for receiving an influent;

a permeable collection tube disposed within the first media filtration bed configured to collect the influent from the first media filtration bed as filtered influent; and

an outlet opening coupled to a lower portion of the permeable collection tube and an outside of the first chamber, the outlet opening configured to receive the filtered influent from the permeable collection tube.

2. The biofilter chamber of claim 1 further comprising a second media filtration within the first chamber.

3. The biofilter chamber of claim 1 further comprising a high flow bypass mechanism coupled to the permeable collection tube at a level of the top portion of the first media filtration bed, the high flow bypass mechanism configured to allow the influent to flow around the first media filtration bed(s) to the outlet opening.

4. The biofilter chamber of claim 1 , wherein the first media filtration bed contains live plant material.

5. The biofilter chamber of claim 1 , wherein the first chamber contains a floor section.

6. The biofilter chamber of claim 5 , wherein the permeable collection tube outlets through the floor section.

7. The biofilter chamber of claim 1 further comprising a second chamber coupled to the permeable collection tube, the second chamber being positioned below the first chamber.

8. The biofilter chamber of claim 1 , wherein the influent enters directly into the void space directly from the top of the first chamber.

9. The biofilter chamber of claim 1 further comprising a removable permeable cover disposed over the void area.

10. The biofilter chamber of claim 1 further comprising a removable impermeable cover disposed over the void area.

11. The biofilter chamber of claim 1 , wherein the first media filtration bed contains one or more granular filtration media composed of organic, inert, or sorptive substances that provide physical, chemical and biological filtration of contaminated fluid.

12. The biofilter chamber of claim 1 , wherein the one or more outer side walls comprise an intake opening into the void area.

13. The biofilter chamber of claim 1 , further comprising an outlet tube disposed horizontally across a lower portion of the first chamber and coupling the permeable collection tube to the outlet opening.

14. The biofilter chamber of claim 1 , wherein the permeable collection tube extends from a top portion of the filtration media bed to a lower portion of the filtration media bed.

15. The biofilter chamber of claim 1 , wherein the permeable collection tube further comprises an orifice disposed between the permeable collection tube and an outlet tube coupled to the outlet opening, the orifice having a lower flow rate than the first media filtration bed.

16. The biofilter chamber of claim 1 further comprising a second chamber coupled to the first chamber in parallel.

17. The biofilter chamber of claim 16 further comprising a second chamber serially coupled to the first chamber.

18. The biofilter chamber of claim 1 , wherein the void area comprises a substantially hollow structural matrix.

19. The biofilter chamber of claim 1 further comprising a settling chamber coupled to the first chamber and configured to discharge fluid into the void area as the influent.

20. The biofilter chamber of claim 19 , wherein the settling chamber comprises a screening device.

21. The biofilter chamber of claim 1 , further comprising a media filter cartridge chamber coupled to the first chamber, the media filter cartridge chamber having one or more media cartridges positioned upstream of the first chamber and configured to discharge fluid into the void area as the influent.

22. A method of filtering influent in a biofilter chamber, comprising:

receiving an influent into a void area of the biofilter chamber, the void area having one or more outer side walls and surrounding one or more permeable inner side walls, the permeable inner sidewalls surrounding a media filtration bed;

filtering the influent through the media filtration bed as filtered influent;

collecting the filtered influent from the media filtration bed in a permeable collection tube disposed within the media filtration bed;

conveying the filtered influent from the permeable collection tube to at least one outlet opening coupled to the permeable collection tube and an outside of the biofilter chamber.

23. The method of claim 22 , further comprising receiving the influent into the void area from an intake opening located in at least one of the one or more outer side walls.

24. The method of claim 22 , further comprising passing the filtered influent from the permeable collection tube to the at least one outlet opening using an outlet tube disposed horizontally across the floor section of the chamber and connected on a first end with the permeable collection tube and on a second end with the at least one outlet opening.

25. The method of claim 22 , further comprising restricting the flow of influent using a restriction plate disposed within the permeable collection tube.

Assignments (14)
PATENT SECURITY AGREEMENT Recorded Feb 10, 2025
From: BEST BLOCK, LLC; CONTECH ENGINEERED SOLUTIONS LLC; CUSTOM BUILDING PRODUCTS, LLC; FORTERRA CONCRETE PRODUCTS, LLC; FORTERRA PIPE & PRECAST, LLC; KEYSTONE RETAINING WALL SYSTEMS LLC; PAVESTONE, LLC; THE QUIKRETE COMPANIES, LLC; UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; USP HOLDINGS, LLC
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
Reel/Frame 070170/0919 →
MERGER Recorded Jan 28, 2025
From: BIO CLEAN ENVIRONMENTAL SERVICES, LLC
To: CONTECH ENGINEERED SOLUTIONS LLC
Reel/Frame 070031/0163 →
MERGER Recorded Nov 20, 2024
From: MODULAR WETLAND SYSTEMS, LLC
To: BIO CLEAN ENVIRONMENTAL SERVICES, LLC
Reel/Frame 069336/0435 →
ARTICLES OF CONVERSION Recorded Nov 20, 2024
From: MODULAR WETLAND SYSTEMS, INC.
To: MODULAR WETLAND SYSTEMS, LLC
Reel/Frame 069402/0614 →
PATENT SECURITY AGREEMENT (ABL) Recorded Mar 23, 2022
From: UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; GRIFFIN PIPE PRODUCTS CO., LLC; CUSTOM FAB, INC.; BIO CLEAN ENVIRONMENTAL SERVICES, INC.; MODULAR WETLAND SYSTEMS, INC.; FORTERRA PIPE & PRECAST, LLC; FORTERRA CONCRETE PRODUCTS, INC.; FORTERRA PRECAST CONCEPTS, LLC; BEST BLOCK, LLC; PAVESTONE, LLC; CONTECH ENGINEERED SOLUTIONS LLC; KEYSTONE RETAINING WALL SYSTEMS LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 059479/0336 →
PATENT SECURITY AGREEMENT (ABL) Recorded Mar 23, 2022
From: UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; GRIFFIN PIPE PRODUCTS CO., LLC; CUSTOM FAB, INC.; BIO CLEAN ENVIRONMENTAL SERVICES, INC.; MODULAR WETLAND SYSTEMS, INC.; FORTERRA PIPE & PRECAST, LLC; FORTERRA CONCRETE PRODUCTS, INC.; FORTERRA PRECAST CONCEPTS, LLC; BEST BLOCK, LLC; PAVESTONE, LLC; CONTECH ENGINEERED SOLUTIONS LLC; KEYSTONE RETAINING WALL SYSTEMS LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 059479/0437 →
RELEASE OF ABL SECURITY INTEREST IN INTELLECTUAL PROPERTY RECORDED AT REEL 041225/FRAME 0793 Recorded Mar 21, 2022
From: BANK OF AMERICA, N.A.
To: FORTERRA PIPE & PRECAST, LLC; FORTERRA PRESSURE PIPE, INC.; FORTERRA CONCRETE PRODUCTS, INC.; UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; GRIFFIN PIPE PRODUCTS CO., LLC; CUSTOM FAB, INC.; BIO CLEAN ENVIRONMENTAL SERVICES, INC.; MODULAR WETLAND SYSTEMS, INC.
Reel/Frame 060205/0101 →
RELEASE OF SECURITY INTEREST Recorded Mar 21, 2022
From: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS COLLATERAL AGENT
To: FORTERRA PIPE & PRECAST, LLC; UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; GRIFFIN PIPE PRODUCTS CO., LLC; CUSTOM FAB, INC.; BIO CLEAN ENVIRONMENTAL SERVICES, INC.; FORTERRA PRECAST CONCEPTS, LLC; MODULAR WETLAND SYSTEMS, INC.; FORTERRA CONCRETE PRODUCTS, INC.
Reel/Frame 060199/0286 →
RELEASE OF SENIOR LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY RECORDED AT REEL 040775/FRAME 0692 Recorded Mar 18, 2022
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: FORTERRA PIPE & PRECAST, LLC; FORTERRA PRESSURE PIPE, INC.; FORTERRA CONCRETE PRODUCTS, INC.; UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; GRIFFIN PIPE PRODUCTS CO., LLC; CUSTOM FAB, INC.; BIO CLEAN ENVIRONMENTAL SERVICES, INC.; MODULAR WETLAND SYSTEMS, INC.
Reel/Frame 059437/0967 →
SECURITY INTEREST Recorded Mar 18, 2022
From: MODULAR WETLAND SYSTEMS, INC.
To: WELLS FARGO BANK, N.A., AS AGENT
Reel/Frame 059314/0017 →
SECURITY AGREEMENT (NOTES) Recorded Jul 16, 2020
From: BIO CLEAN ENVIRONMENTAL SERVICES, INC.; FORTERRA CONCRETE PRODUCTS, INC.; GRIFFIN PIPE PRODUCTS COMPANY, LLC; MODULAR WETLAND SYSTEMS, INC.; UNITED STATES PIPE AND FOUNDRY COMPANY, LLC
To: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS NOTES COLLATERAL AGENT
Reel/Frame 053229/0924 →
SECURITY INTEREST Recorded Dec 30, 2016
From: FORTERRA PIPE & PRECAST LLC (F/K/A HANSON PIPE & PRECAST LLC); FORTERRA PRESSURE PIPE, INC. (F/K/A PRICE BROTHERS COMPANY); UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; FORTERRA CONCRETE PRODUCTS, INC. (F/K/A CRETEX CONCRETE PRODUCTS, INC.); BIO CLEAN ENVIRONMENTAL SERVICES, INC.; MODULAR WETLAND SYSTEMS, INC.
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 041225/0793 →
SENIOR LIEN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Nov 30, 2016
From: FORTERRA PIPE & PRECAST, LLC; FORTERRA PRESSURE PIPE, INC.; FORTERRA CONCRETE PRODUCTS, INC.; UNITED STATES PIPE AND FOUNDRY COMPANY, LLC; GRIFFIN PIPE PRODUCTS CO., LLC; CUSTOM FAB, INC.; BIO CLEAN ENVIRONMENTAL SERVICES, INC.; MODULAR WETLAND SYSTEMS, INC.
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
Reel/Frame 040775/0692 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 21, 2014
From: KENT, GREG B.; KENT, ZACH J.
To: MODULAR WETLAND SYSTEMS, INC.
Reel/Frame 032943/0832 →