IP Library Granted Patent US 9,006,378
Granted Patent B2
US 9,006,378 · App. 14/289,228 · Granted Apr 14, 2015

Color stable thermoplastic composition

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Quick Facts
Patent No.
US 9,006,378
App. No.
14/289,228
Granted
Apr 14, 2015
Kind
B2
Abstract

A plastic article formed from a thermoplastic composition including a polycarbonate having repeating structural carbonate units according to the formula: in which at least 60 percent of the total number of R 1 groups contain aromatic moieties and the balance thereof are aliphatic, alicyclic, or aromatic. The composition also includes an epoxy additive having at least two epoxy groups per molecule and a phenolic diphosphite derived from pentaerythritol. The thermoplastic composition exhibits a dE (2000 hrs.) value of less than 1.5 after 2000 hours of heat aging at 130° C., measured according ISO 11664-4:2008(E)/CIE S 014-4/E:2007 using CIE illuminant D65 and a 2.5 mm thick molded plaque of the thermoplastic composition.

Claims (28)

1. A plastic article formed from a thermoplastic composition comprising a polycarbonate having repeating structural carbonate units according to the formula

in which at least 60 percent of the total number of R 1 groups contain aromatic moieties and the balance thereof are aliphatic, alicyclic, or aromatic; the polycarbonate having been prepared through an interfacial polymerization process from BPA monomer having an organic purity higher than 99.70% by weight and having a hydroxyl content lower than 150 ppm by weight;

wt. % to 0.30 wt. %, based on the total weight of the thermoplastic composition, of an epoxy additive having at least two epoxy groups per molecule; and

wt. % to 0.30 wt. %, based on the total weight of the thermoplastic composition, of a phenolic diphosphite derived from pentaerythritol;

wherein the thermoplastic composition has a sulfur content lower than 2 ppm, and

wherein the thermoplastic composition exhibits a dE (2000 hrs.) value of less than 2.0 after 2000 hours of heat aging at 130° C., measured according ISO 11664-4:2008(E)/CIE S 014-4/E:2007 using CIE illuminant D65 and a 2.5 mm thick molded plaque of the thermoplastic composition.

2. The plastic article of claim 1 , wherein the thermoplastic composition exhibits a dE76 value of less than 1.50 after 2000 hours of heat aging at 130° C., measured according ISO 11664-4:2008(E)/CIE S 014-4/E:2007 using CIE illuminant D65 and a 2.5 mm thick molded plaque of the thermoplastic composition.

3. The plastic article of claim 1 , wherein the thermoplastic composition exhibits a b*<0.56 and a L*>95.85 as specified by ISO 11664-4:2008(E)/CIE S 014-4/E:2007 using CIE illuminant D65 and a 2.5 mm thick molded plaque of the thermoplastic composition.

4. The plastic article of claim 1 , wherein the thermoplastic composition exhibits a b* of <0.52 and a L*>98.85 as specified by ISO 11664-4:2008(E)/CIE S 014-4/E:2007, measured according ISO 11664-4:2008(E)/CIE S 014-4/E:2007 using CIE illuminant D65 and a 2.5 mm thick molded plaque of the thermoplastic composition.

5. The plastic article of claim 1 , wherein the epoxy additive is an aliphatic epoxide having at least two epoxy groups per molecule and a molecular weight less than 600 g/mol.

6. The plastic article of claim 5 , wherein the epoxy additive is a carboxylate epoxy resin.

7. The plastic article of claim 6 , wherein the epoxy additive is a carboxylate epoxy resin comprising a carboxylate diepoxide according to the formula:

8. The plastic article of claim 1 , wherein the phenolic diphosphite is according to the formula:

wherein R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , R 7 , R 8 , R 9 , and R 10 each independently represents hydrogen or a C 1-20 organic radical.

9. The plastic article of claim 8 , wherein R 1 , R 3 , R 6 , and R 8 are each cumyl.

10. The plastic article of claim 8 , wherein at least 40% of the R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , R 7 , R 8 , R 9 , and R 10 groups are cumyl.

11. The plastic article of claim 1 , wherein at least 90% of the R 1 groups are derived from a bisphenol.

12. The plastic article of claim 10 , wherein all of the R 1 groups are derived from a bisphenol.

13. The plastic article of claim 10 , wherein the bisphenol is bisphenol A.

14. The plastic article of claim 1 , wherein the thermoplastic composition comprises from 0.01 wt. % to 0.25 wt. % of the epoxy additive.

15. The plastic article of claim 1 , wherein the thermoplastic composition comprises from 0.02 wt. % to 0.30 wt. % of the phenolic diphosphite.

16. The plastic article of claim 1 , wherein the light-transmitting article is an illuminant lens, illuminant cover, a light guide, or an optical sheet.

17. The plastic article of claim 16 , that is an illuminant lens or cover.

18. The plastic article of claim 17 , wherein the illuminant is a light emitting diode.

19. The plastic article of claim 1 , that is configured to have a viewing surface and a thickness of at least 0.5 cm as measured perpendicular to the viewing surface.

20. The plastic article of claim 1 , that is a light guide or light transmitting device having a light transmission path of at least 3 mm.

21. The plastic article of claim 20 , wherein the light transmission path is at least 10 mm.

22. The plastic article of claim 1 , that is a sheet configured to have a viewable edge surface.

Assignments (4)
CORRECTIVE ASSIGNMENT TO CORRECT THE 12/116841, 12/123274, 12/345155, 13/177651, 13/234682, 13/259855, 13/355684, 13/904372, 13/956615, 14/146802, 62/011336 PREVIOUSLY RECORDED ON REEL 033591 FRAME 0673. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded Aug 29, 2014
From: SABIC INNOVATIVE PLASTICS IP B.V.
To: SABIC GLOBAL TECHNOLOGIES B.V.
Reel/Frame 033663/0427 →
CORRECTIVE ASSIGNMENT TO CORRECT REMOVE 10 APPL. NUMBERS PREVIOUSLY RECORDED AT REEL: 033591 FRAME: 0673. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded Aug 28, 2014
From: SABIC INNOVATIVE PLASTICS IP B.V.
To: SABIC GLOBAL TECHNOLOGIES B.V.
Reel/Frame 033649/0529 →
CHANGE OF NAME Recorded Aug 22, 2014
From: SABIC INNOVATIVE PLASTICS IP B.V.
To: SABIC GLOBAL TECHNOLOGIES B.V.
Reel/Frame 033591/0673 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 29, 2014
From: VAN DEN BOGERD, JOSHUA ARIE; DE BROUWER, JOHANNES
To: SABIC INNOVATIVE PLASTICS IP B.V.
Reel/Frame 032984/0712 →