IP Library Granted Patent US 10,112,244
Granted Patent B2
US 10,112,244 · App. 14/295,449 · Granted Oct 30, 2018

Saw blade

Inventors: Robert W. Butzen (Colgate, WI); Austin J. Kazda (Wauwatosa, WI); Andrew J. Schulz (Slinger, WI)
Assignee: MILWAUKEE ELECTRIC TOOL CORPORATION
B23D61/121B23D61/128Y10T83/9319
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Quick Facts
Patent No.
US 10,112,244
App. No.
14/295,449
Granted
Oct 30, 2018
Kind
B2
Abstract

A reciprocating saw blade includes a body, an attachment portion coupled to a first end portion of the body, and a cutting portion formed on the body. The cutting portion includes a plurality of cutting teeth. Each cutting tooth includes a tip, a rake face, and a relief surface. The tips of the plurality of cutting teeth define a plane. The saw blade also includes a plunge point formed on a second end portion of the body for initiating a plunge cut. The plunge point includes a leading tooth and a second tooth. The leading tooth includes a tip and a rake face and defines a leading gullet. The second tooth is positioned in the leading gullet closer to the leading tooth than to a nearest cutting tooth of the plurality of cutting teeth. The second tooth includes a tip that is spaced apart from the plane.

Claims (23)

1. A reciprocating saw blade for use with a reciprocating saw, the reciprocating saw blade comprising:

a body having a first end portion and a second end portion, the body defining a longitudinal axis;

an attachment portion coupled to the first end portion of the body, the attachment portion including a tang and an aperture configured to couple to the reciprocating saw;

a cutting portion formed on the body, the cutting portion including a plurality of cutting teeth, each cutting tooth including a tip, a rake face, and a relief surface, each tip being an apex of the corresponding cutting tooth, the tips of the plurality of cutting teeth defining a plane; and

a plunge point formed on the second end portion of the body for initiating a plunge cut, the plunge point including a leading tooth and a second tooth, the leading tooth including a tip and a rake face and defining a leading gullet that extends from the rake face of the leading tooth to the plurality of cutting teeth, the second tooth being positioned in the leading gullet closer to the leading tooth than to a nearest cutting tooth of the plurality of cutting teeth, the second tooth including a tip that is an apex of the second tooth and that is spaced apart from the plane;

wherein the leading tooth and the second tooth of the plunge point are in line with the plurality of cutting teeth of the cutting portion to form a linear cutting edge;

wherein the cutting portion also includes a plurality of gullets formed between the plurality of cutting teeth, and wherein the leading gullet is larger than each gullet of the plurality of gullets.

2. The reciprocating saw blade of claim 1 , wherein the tip of the leading tooth also defines the plane.

3. The reciprocating saw blade of claim 1 , wherein the second tooth is the only tooth positioned within the leading gullet between the leading tooth and the plurality of cutting teeth.

4. The reciprocating saw blade of claim 1 , wherein the leading gullet is at least twice as large as each gullet of the plurality of gullets.

5. The reciprocating saw blade of claim 4 , wherein the leading gullet is approximately four times larger than each gullet of the plurality of gullets.

6. The reciprocating saw blade of claim 1 , wherein each cutting tooth has a first utmost width measured generally parallel to the longitudinal axis, the leading tooth has a second utmost width measured generally parallel to the longitudinal axis, and the second tooth has a third utmost width measured generally parallel to the longitudinal axis, and wherein the third utmost width is less than the first utmost width and the second utmost width.

7. The reciprocating saw blade of claim 1 , wherein a ratio between a distance from the tip of the leading tooth to the tip of the nearest cutting tooth, measured generally parallel to the longitudinal axis, and a distance between the tips of adjacent cutting teeth, measured generally parallel to the longitudinal axis, is approximately 2.0.

8. The reciprocating saw blade of claim 1 , wherein a ratio between a distance from the tip of the leading tooth to the tip of the nearest cutting tooth, measured generally parallel to the longitudinal axis, and a distance from the tip of the leading tooth to the tip of the second tooth, measured generally parallel to the longitudinal axis, is approximately 6.6.

9. The reciprocating saw blade of claim 1 , wherein a ratio between a distance from the tip of the leading tooth to the tip of the second tooth, measured generally parallel to the longitudinal axis, and a distance between the tips of adjacent cutting teeth, measured generally parallel to the longitudinal axis, is approximately 0.3.

10. The reciprocating saw blade of claim 1 , wherein the second tooth is generally triangular-shaped.

11. The reciprocating saw blade of claim 1 , wherein the second tooth includes a rake face extending generally toward the longitudinal axis, and wherein a first angle between the plane and the rake face of the second tooth, measured through the second tooth, is greater than 90 degrees.

12. The reciprocating saw blade of claim 11 , wherein the first angle is approximately 95 to 105 degrees.

13. The reciprocating saw blade of claim 11 , wherein a second angle between the plane and the rake face of each cutting tooth, measured through the corresponding cutting tooth, is less than 90 degrees.

14. The reciprocating saw blade of claim 11 , wherein a third angle between the plane and the rake face of the leading tooth, measured through the leading tooth, is greater than 90 degrees.

15. The reciprocating saw blade of claim 1 , wherein the leading tooth includes a relief surface extending from the tip of the leading tooth to an end of the body.

16. The reciprocating saw blade of claim 15 , wherein the end of the body is generally rounded.

17. The reciprocating saw blade of claim 15 , wherein a first angle between the plane and the relief surface of the leading tooth is at least twice as large as a second angle between the plane and the relief surface of each cutting tooth.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 4, 2014
From: BUTZEN, ROBERT W.; KAZDA, AUSTIN J.; SCHULZ, ANDREW J.
To: MILWAUKEE ELECTRIC TOOL CORPORATION
Reel/Frame 033025/0133 →
Continuity (6)
Continuation 13570401 · Aug 9, 2012
Continuation 13092498 · Apr 22, 2011
Provisional Application 61326812 · Apr 22, 2010
Provisional Application 61326834 · Apr 22, 2010
Provisional Application 61351436 · Jun 4, 2010
Related Publication 20140283667A1 · Sep 25, 2014
Cited By (2)
US 12,377,481 US 12,558,732